Dynabrade PD0502 Maintenance Instructions, Machine Specifications, Handling and Storage

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Maintenance Instructions

Important: A preventative maintenance program is recommended whenever portable power tools are used. The program should include inspection of air supply lines, air line pressure, proper lubrication and repair of tools. See Preventative Maintenance Schedule on pg 7.

Refer to ANSI B186.1 for additional maintenance information.

Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool.

It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due to unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 11405 Air Filter-Regulator-Lubricator (FRL) – Provides accurate air pressure regulation and two stage filtration of water contaminants. Operates 40 SCFM @ 100 PSIG with 3/8" NPT female ports.

Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the

filter-lubricator to 2 drops per minute). Dynabrade Air Lube (P/N 95842: 1 pt 473 ml) is recommended.

Lubricate wick system through the angle gear oil fitting with 2-3 plunges for every 24 hours of use, to achieve maximum gear life. Important: Use only 95848 Gear Oil dispensed with the 95581 Gun. DO NOT contaminate the wick with any other oil or grease product.

Routine Preventative Maintenance:

Check free speed of Right Angle Mini-Orbital Sander using a tachometer on a regular basis.

Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, ketones, chlorinated hydrocarbons or nitro carbons.

DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40®).

A Motor Tune-Up Kit (P/N 96179) is available which includes high wear and medium wear motor parts.

All tool labels must be kept legible at all times. User is responsible for maintaining specification information i.e.: Model #, S/N, and RPM. (See Assembly Breakdown)

Blow air supply hose out prior to initial use.

Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.

Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information.

After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor. Check for excessive tool vibration.

Handling and Storage:

Use of tool rests, hangers and/or balancers is recommended.

Protect tool inlet from debris (see Notice below).

DO NOT carry tool by air hose, or near the tool throttle lever.

Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.

Store accessories in protective racks or compartments to prevent damage.

Machine Specifications

Model

Motor

Motor

Sound

Maximum Air Flow

Air Pressure

Weight

Length

Height

Number

HP (W)

RPM

Level

CFM/SCFM (LPM)

PSIG (Bars)

Pound (kg)

Inch (mm)

Inch (mm)

58035

.4 (298)

15,000

85

3/21 (595)

90 (6.2)

1.63 (.74)

5-7/16 (138)

3-11/16

(94)

58037

.4 (298)

12,000

85

3/20 (566)

90 (6.2)

1.63 (.74)

5-7/16 (138)

3-3/4

(96)

58038

.4 (298)

12,000

85

3/20 (566)

90 (6.2)

1.63 (.74)

5-7/16 (138)

4

(104)

Additional Specifications: Air Inlet Thread 1/4" NPT • Hose I.D. Size 1/4" or 8mm

Notice

All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances. The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use of this tool.

One Year Warranty

Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall

repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its normal performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.

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Contents Safety Instructions Accessory SelectionModel Air System Filter Regulator LubricatorOperating Instructions Routine Preventative Maintenance Maintenance InstructionsMachine Specifications Refer to Ansi B186.1 for additional maintenance information54 A8 Right Angle Mini-Orbital Sander Complete AssemblyOptional Accessory 37 ODisassembly/Assembly Instructions Right Angle Tools Right Angle Housing Assembly Orbital Head AssemblyDrops of Loctite Motor Tune-Up Kit Preventative Maintenance ScheduleSpecial Greasing Instructions Optional Accessories

PD0502 specifications

The Dynabrade PD0502 is a versatile and highly efficient pneumatic random orbit sander designed to meet the demanding needs of professional users in various industries. Known for its exceptional performance and durability, this tool stands out as a key asset for achieving a flawless finish on surfaces such as wood, metal, and composites.

One of the standout features of the PD0502 is its random orbit action, which allows it to produce a swirl-free surface finish. This is crucial for applications where aesthetics matter, as the sander effectively minimizes the risk of visible sanding marks or scratches. The tool’s lightweight construction, weighing only a few pounds, further enhances maneuverability, making it easy to handle during extended use without inducing operator fatigue.

The PD0502 boasts a powerful yet quiet pneumatic motor that operates at a high speed, delivering an impressive orbit per minute, ensuring quick material removal while maintaining control. This motor is designed for consistent performance, meaning users can rely on it for all sanding tasks, from rough material removal to fine finish sanding.

Another key characteristic of the Dynabrade PD0502 is its superior dust collection system. Featuring a built-in vacuum option, this sander efficiently removes dust and debris from the work area, resulting in a cleaner workspace and improved visibility during operation. This not only enhances productivity but also contributes to a healthier work environment by minimizing airborne particles.

The tool is compatible with various sanding pads, allowing users to select the appropriate grit for their specific needs. This versatility makes the PD0502 suitable for a wide range of applications, from automotive refinishing to woodworking and everything in between. Furthermore, the sander is designed with an ergonomic grip that provides comfort during operation, reducing strain on the hands and wrists.

In summary, the Dynabrade PD0502 is a high-performance pneumatic random orbit sander that combines innovative technology with user-friendly features. Its random orbit action, efficient dust collection system, and lightweight design make it an indispensable tool for professionals seeking to achieve exceptional finishes with ease and precision.