Jet Tools JTM-4VS operating instructions

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17.Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

18.Provide for adequate space surrounding work area and non-glare, overhead lighting.

19.Keep the floor around the machine clean and free of scrap material, oil and grease.

20.Keep visitors a safe distance from the work area. Keep children away.

21.Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.

22.Maintain a balanced stance at all times so that you do not fall or lean against the cutters or other moving parts. Do not overreach or use excessive force to perform any machine operation.

23.Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.

24.Use recommended accessories; improper accessories may be hazardous.

25.Maintain tools with care. Keep cutters sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.

26.Turn off the machine and disconnect from power before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hands.

27.Do not stand on the machine. Serious injury could occur if the machine tips over.

28.Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.

29.Remove loose items and unnecessary work pieces from the area before starting the machine.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.

This means that if precautions are not heeded, it may result in serious or even fatal injury.

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Contents Part No. M-690182 Variable Speed Turret MillWarranty Period Warranty and ServiceTable of Contents Page Page 690180 Introduction SpecificationsJTM-4VS-1 Unpacking Contents of the Shipping ContainerPreparing the Milling Machine for Service Set-up and InstallationInstallation Diagram JTM-4VS DimensionsOverview JTM-4VS Overview and TerminologyElectrical Connections Motor SwitchOperating Instructions Operating ControlsChange speed only while the spindle is turning Variable Speed ControlSpindle Brake Quill Power Feed LeverHigh-Neutral-Low Shift Lever Feed Rate LeverFeed Trip Cam Lever Micrometer Adjusting NutFeed Direction Control Coarse Feed HandleCCW Power Feed OperationDepth Scale and Stop Mill Head Left/Right Adjustment AdjustmentsDraw Bar Operation Changing Tooling Clamping Work Piece to the TableMill Head Fore/Aft Adjustment Positioning the Ram Gib AdjustmentTable Lead Screw Backlash Adjustment Power Feed Trip Lever MechanismCross Feed Backlash Adjustment Longitudinal Backlash AdjustmentPage Periodic Maintenance Requirements MaintenanceReplacement of Drive Motor Replacement of Brake Shoes, Springs and/or Timing Belt Replacement of Vari-Speed BeltReplacement of Quill Feed Clock Spring Replacement PartsHead Assembly JTM4VS-HA Parts List for Head AssemblyIndex No. Part No Description Size Qty VS-054 JTM4VS-A002B Spindle Assembly Parts List for Spindle Assembly LA-082 Overload Clutch Lockout LA-083 RINS30 Base Assembly Parts List for Base Assembly JTM4VS-B80 JTM4VS-B79JTM4VS-B81 JTM4VS-B82LT-010BSP-CHR Lead Screw AssemblyJTM4VS-BUTW1458 One-Shot Lubrication SystemALMP-04-VS Electrical Connections Single Phase only Electrical Connections 3 Phase only New Sanford Road LaVergne, Tennessee Phone

JTM-4VS specifications

The Jet Tools JTM-4VS is a highly regarded vertical mill that caters to the demands of both professional machinists and serious hobbyists. This versatile piece of machinery combines precision engineering with innovative features, making it a popular choice in workshops and fabrication shops.

One of the standout characteristics of the JTM-4VS is its powerful 1.5 HP motor that operates on either 115V or 230V power supply, providing flexibility depending on the workshop setup. The motor offers variable speed control, from 60 to 4200 RPM, allowing users to adjust speeds according to the material being machined. This capability makes it ideal for a wide range of applications, from heavy milling on steel to delicate work on softer materials like aluminum.

The JTM-4VS is equipped with a robust cast iron column and base, which contribute to its stability and durability. This construction minimizes vibrations during operation, resulting in improved precision and surface finish on machined parts. The table measures 9” x 49”, providing ample workspace for various projects, and is fitted with T-slots for easy clamping of workpieces.

Another notable feature of the JTM-4VS is its easy-to-use digital readout (DRO) system that assists users in making precise adjustments and measurements. The DRO enhances the overall efficiency of the milling process, allowing operators to focus on the task at hand rather than relying solely on manual measurements.

The machine also incorporates a high-grade, hardened and ground bedway that ensures smooth operation and long-lasting performance. This feature not only extends the longevity of the mill but also allows for precise vertical and horizontal movements.

Safety is a primary concern in any workshop, and Jet has addressed this with various safety features integrated into the JTM-4VS. The mill is designed with a protective shield and emergency stop button, ensuring operators can work confidently.

In summary, the Jet Tools JTM-4VS stands out for its combination of robust construction, versatile functionality, and user-friendly technologies. With its powerful motor, variable speed capabilities, and precision features, it is an excellent investment for anyone looking to enhance their machining capabilities in the workshop. Whether it's for industrial applications or intricate projects, the JTM-4VS delivers reliable performance and exceptional results.