Jet Tools JTM-4VS operating instructions Unpacking, Contents of the Shipping Container

Page 7

Unpacking

Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Turret Mill is assembled and running properly.

Compare the contents of your container with the following parts list to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.

Contents of the Shipping Container

Note: Some parts may be pre-installed on the mill.

1Turret Mill (not shown)

1Flat Way Cover

1Pleated Way Cover

1Draw Bar

3Table Adjustment Handles

1Tool Box, containing:

1 Hex Key Set (1.5-10mm) *

1 17/19mm Box Wrench *

1 Cross Point Screw Driver #2 *

1 Flat Blade Screw Driver #2 *

1 Plastic Oil Bottle *

1 Elevating Crank Handle

1 Handwheel

1 Coarse Feed Handle

1 Can White Touch Up Paint

1 Eye Bolt

1 Operator’s Manual (not shown)

1 Warranty Card (not shown)

*parts with an asterisk are also included in the tool box service kit, p/n JTM4VS-TB.

Figure 1

Read and understand the entire contents of this manual before attempting set-up or operation! Failure to comply may cause serious injury.

If your mill is supplied with an optional Table Powerfeed and/or DRO, be sure to consult the separate instruction materials that accompany them.

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Contents Part No. M-690182 Variable Speed Turret MillWarranty Period Warranty and ServiceTable of Contents Page Page JTM-4VS-1 Introduction Specifications690180 Unpacking Contents of the Shipping ContainerPreparing the Milling Machine for Service Set-up and InstallationInstallation Diagram JTM-4VS DimensionsOverview JTM-4VS Overview and TerminologyOperating Controls Motor SwitchElectrical Connections Operating InstructionsChange speed only while the spindle is turning Variable Speed ControlFeed Rate Lever Quill Power Feed LeverSpindle Brake High-Neutral-Low Shift LeverCoarse Feed Handle Micrometer Adjusting NutFeed Trip Cam Lever Feed Direction ControlDepth Scale and Stop Power Feed OperationCCW Clamping Work Piece to the Table AdjustmentsMill Head Left/Right Adjustment Draw Bar Operation Changing ToolingMill Head Fore/Aft Adjustment Positioning the Ram Gib AdjustmentLongitudinal Backlash Adjustment Power Feed Trip Lever MechanismTable Lead Screw Backlash Adjustment Cross Feed Backlash AdjustmentPage Periodic Maintenance Requirements MaintenanceReplacement of Drive Motor Replacement of Brake Shoes, Springs and/or Timing Belt Replacement of Vari-Speed BeltReplacement of Quill Feed Clock Spring Replacement PartsHead Assembly Index No. Part No Description Size Qty Parts List for Head AssemblyJTM4VS-HA VS-054 JTM4VS-A002B Spindle Assembly Parts List for Spindle Assembly LA-082 Overload Clutch Lockout LA-083 RINS30 Base Assembly Parts List for Base Assembly JTM4VS-B82 JTM4VS-B79JTM4VS-B80 JTM4VS-B81LT-010BSP-CHR Lead Screw AssemblyALMP-04-VS One-Shot Lubrication SystemJTM4VS-BUTW1458 Electrical Connections Single Phase only Electrical Connections 3 Phase only New Sanford Road LaVergne, Tennessee Phone

JTM-4VS specifications

The Jet Tools JTM-4VS is a highly regarded vertical mill that caters to the demands of both professional machinists and serious hobbyists. This versatile piece of machinery combines precision engineering with innovative features, making it a popular choice in workshops and fabrication shops.

One of the standout characteristics of the JTM-4VS is its powerful 1.5 HP motor that operates on either 115V or 230V power supply, providing flexibility depending on the workshop setup. The motor offers variable speed control, from 60 to 4200 RPM, allowing users to adjust speeds according to the material being machined. This capability makes it ideal for a wide range of applications, from heavy milling on steel to delicate work on softer materials like aluminum.

The JTM-4VS is equipped with a robust cast iron column and base, which contribute to its stability and durability. This construction minimizes vibrations during operation, resulting in improved precision and surface finish on machined parts. The table measures 9” x 49”, providing ample workspace for various projects, and is fitted with T-slots for easy clamping of workpieces.

Another notable feature of the JTM-4VS is its easy-to-use digital readout (DRO) system that assists users in making precise adjustments and measurements. The DRO enhances the overall efficiency of the milling process, allowing operators to focus on the task at hand rather than relying solely on manual measurements.

The machine also incorporates a high-grade, hardened and ground bedway that ensures smooth operation and long-lasting performance. This feature not only extends the longevity of the mill but also allows for precise vertical and horizontal movements.

Safety is a primary concern in any workshop, and Jet has addressed this with various safety features integrated into the JTM-4VS. The mill is designed with a protective shield and emergency stop button, ensuring operators can work confidently.

In summary, the Jet Tools JTM-4VS stands out for its combination of robust construction, versatile functionality, and user-friendly technologies. With its powerful motor, variable speed capabilities, and precision features, it is an excellent investment for anyone looking to enhance their machining capabilities in the workshop. Whether it's for industrial applications or intricate projects, the JTM-4VS delivers reliable performance and exceptional results.