Pacific Cycle HR7633 manual Tightening/Preloading Aheadset, Stingray Scooter Front Fender Assembly

Page 11

Step #3

Using 5mm hex (Allen) wrench, tighten the two lower fork crown pinch bolts completely. Please note that these bolts should be tightened until the

Compression Bolt

Top Cap

Handlebar

Tightening/Preloading Aheadset

Stem Installation

fork is secure only, DO NOT OVER TIGHTEN, or damage to the lower fork crown may occur.

Stingray Scooter Front

1.

Fender Assembly

After the first fork leg is installed:

1.Assemble front fender to fork leg and hand tighten bolt. When installing second fork leg, remove fender mounting bolt first, assemble fork leg, and re-install fender mounting bolt.

Hand tighten.

At the end of fork assembly:

2.After fork and front wheel are completely assembled, center fender and tighten both mounting bolts securely.

2.

 

Stem Clamp Bolts

 

 

Spacer

 

 

Bearing Race

 

 

Bearing Retainer

 

Installed

 

Tube

by

Upper Headset Cup

Steerer

factory

 

 

 

Bearing Retainer

fork

Headset Wedge

Bearing Dust Cover

Star Nut

(Inside Steerer Tube)

Headtube

Lower Headset Cup

Bearing Dust Cover Headset Crown Race

Stem Cap

Bolts

Stem Cap

(Should be assembled on the bike already)

1.Insert the compression bolt through the top cap and the stem. Begin threading into the star nut.

2.Tighten compression bolt so it removes all play from the fork, but allows the fork to rotate smoothly.

3.Align the stem with the front wheel. Tighten the stem clamp bolts to secure the stem to the steerer tube.

Handlebar Installation

1.Remove the stem cap bolts and stem cap.

2.Insert handlebar into the stem cap.

3.Tighten the stem cap bolts equally. Note the distance between the stem and stem cap: It should be equal on the top and bottom of the stem cap. A must be equal distance.

13

14

Image 11
Contents Helmets Save Lives Please Retain your Sales Receipt As Proof of Purchase Pacific CYCLE, INC ServiceParts Identification Part? Part 6 Part Pacific CycleMonday Friday 800 a.m. 500 p.m. Central Time Service and Technical SupportSchwinn Stingray Scooter Basic Parts Breakdown Tools RequiredPart 2 Before YOU About this ManualGeneral Warning Special Note for ParentsFront Reflector Assembly Safety ChecklistNight Riding Riding SafelyGeneral Rules Wet WeatherRules for Children Do not leave it up to trial and errorScooter Care Cornering TechniqueStorage Basic MaintenanceStingray Scooter Fork Assembly Part 3 AssemblyTightening/Preloading Aheadset Stingray Scooter Front Fender AssemblyStep Band Brake Series InstallationSunken Stem Bolt System Brake Rim, tighten the shoe fixing nut Tension adjustment screwsCheck your Brakes Style BrakesDisc Brakes Handlebars ScooterFinal Check Getting StartedPass through the brake pads easily Front WheelThreaded Axle Peg Assembly InstructionsNon-Threaded Every Six Months Schedule 1 LubricationPart 4 Servicing WeeklyFrequency Task Reference Schedule 2 Service ChecklistTravel Tools Recommended Tire pressure Wheels and TiresPart Tire InspectionHow To Fix a Flat Tire Hub Bearing AdjustmentDo not ride a scooter that is not operating properly Cables and Cable HousingHandlebars and Stem Standard Headset AdjustmentHeadset InspectionLubrication Adjustment Sidepull CalipersAdjustment Cantilever Calipers Problem Possible Cause Remedy Part HOW Things Work Wheel InstallationHow brakes work Adjusting your brakesTire Valves Tires and TubesTires Part 7 Purchase Record Purchase Record Card