Pacific Cycle HR7633 manual Handlebars and Stem, Cables and Cable Housing

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HANDLEBARS AND STEM

Handlebar Stem The handlebar stem fits into the steering column and is held firm by the action of a binder bolt and expander wedge which, when tightened, binds with the inside of the fork steerer tube. When removing the stem, loosen the stem bolt two or three turns,

When re-fitting the stem, make sure the handlebars are correctly aligned and tightened using the appropriate hex wrench or allen key.

Do not over tighten.

Test the security of the handlebar within the stem, and the stem within the fork steerer tube, by clamping the front wheel between your knees and trying to move the handlebar up and down, and from side to side. The handlebar should not move when applying turning pressure.

Max. Height/

Minimum Insertion

Mark

then give it a tap to loosen the wedge inside. Lubricate by first wiping off any old grease and grime, then applying a thin film of grease to the part, including the wedge, that will be inserted into the frame. The height of the handlebar can be adjusted to suit your comfort preference. If the stem is removed from the steering column, you will notice a mark about 65mm up from the bottom with the words “max. height” or “minimum insertion".

Handlebars The exact positioning of the handlebar is a matter of personal comfort.

Rider should be able to comfortably steer, balance and apply the brakes. If this is not the case, adjust handlebar position.

Never ride unless the handlebar clamping mechanism has been securely tightened.

Cables and Cable Housing

good cable

kink

Handlebar Binder Bolt

Handlebar Clamp Bolts

 

 

Stem Bolt

 

Max. Height/

 

Min. Insertion Mark

 

Stem Bolt Wedge

Never ride a scooter if the stem has been raised so that the max. height/ minimum insertion line can be seen.

Warning: Over tightening the stem bolt or headset assembly may cause damage to the scooter and/or injury to the rider.

Cables and housing are one of the most overlooked parts on the scooter. The first indication that your cables and housing need to be replaced is an increased amount of pressure needed to operate the brakes or shifters. Before every ride, check that there are no kinks or frays in the cables and housing. Also check that the housing is seated properly into each cable stop of the scooter. It is recommended

that the cables and housing are replaced at least every riding season to prolong the life of your bike.

Do not ride a scooter that is not operating properly.

fray

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Contents Helmets Save Lives Please Retain your Sales Receipt As Proof of Purchase Pacific CYCLE, INC ServiceParts Identification Part? Part 6 Part Pacific CycleMonday Friday 800 a.m. 500 p.m. Central Time Service and Technical SupportSchwinn Stingray Scooter Basic Parts Breakdown Tools RequiredPart 2 Before YOU About this ManualGeneral Warning Special Note for ParentsFront Reflector Assembly Safety ChecklistNight Riding Riding SafelyGeneral Rules Wet WeatherRules for Children Do not leave it up to trial and errorScooter Care Cornering TechniqueStorage Basic MaintenanceStingray Scooter Fork Assembly Part 3 AssemblyTightening/Preloading Aheadset Stingray Scooter Front Fender AssemblyStep Band Brake Series InstallationSunken Stem Bolt System Brake Rim, tighten the shoe fixing nut Tension adjustment screwsCheck your Brakes Style BrakesDisc Brakes Handlebars ScooterFinal Check Getting StartedPass through the brake pads easily Front WheelThreaded Axle Peg Assembly InstructionsNon-Threaded Every Six Months Schedule 1 LubricationPart 4 Servicing WeeklyFrequency Task Reference Schedule 2 Service ChecklistTravel Tools Recommended Tire pressure Wheels and TiresPart Tire InspectionHow To Fix a Flat Tire Hub Bearing AdjustmentDo not ride a scooter that is not operating properly Cables and Cable HousingHandlebars and Stem Standard Headset AdjustmentHeadset InspectionLubrication Adjustment Sidepull CalipersAdjustment Cantilever Calipers Problem Possible Cause Remedy Part HOW Things Work Wheel InstallationHow brakes work Adjusting your brakesTire Valves Tires and TubesTires Part 7 Purchase Record Purchase Record Card