Pacific Cycle HR7633 Basic Maintenance, Storage, Stingray Scooter Fork Assembly, Part 3 Assembly

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Basic Maintenance

The following procedures will help you maintain your scooter for years of enjoyable riding.

For painted frames, dust the surface and remove any loose dirt with a dry cloth. To clean, wipe with a damp cloth soaked in a mild detergent mixture. Dry with a cloth and polish with car or furniture wax. Use soap and water to clean plastic parts and rubber tires. Chrome plated bikes should be wiped over with a rust preventative fluid.

Store your scooter under shelter. Avoid leaving it in the rain or exposed to corrosive materials. Riding on the beach or in coastal areas exposes your scooter to salt which is very corrosive. Wash your scooter frequently and wipe or spray all unpainted parts with an anti-rust treatment. Make sure wheel rims are dry so braking performance is not affected.

After rain, dry your scooter and apply anti-rust treatment.

If the hub and bottom bracket bearings of your scooter have been submerged in water, they should be taken out and re-greased. This will prevent accelerated bearing deterioration.

If paint has become scratched or chipped to the metal, use touch up paint to prevent rust. Clear nail polish can also be used as a preventative measure.

Regularly clean and lubricate all moving parts, tighten components and make adjustments as required. (Refer to Parts 4 and 5 of this manual for further details). The use of alloy components and BED, SATIN and TITANIUM surface treatments minimizes the number of places where rust can surface.

Storage

Keep your scooter in a dry location away from the weather and the sun. Ultraviolet rays may cause paint to fade or rubber and plastic parts to crack. Before storing your scooter for a long period of time, clean and lubricate all compo- nents and wax the frame. Deflate the tires to half pressure and hang the scooter off the ground. Don't store near electric motors as ozone emissions may effect the rubber and paint. Don't cover with plastic as "sweating” will result which may cause rusting. Please notice that your scooter warranty does not cover paint damage, rust, corrosion, dry rot or theft.

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Stingray Scooter Fork Assembly

Step #1

Insert one fork leg through the lower crown, and slide it up until it contacts the bolt in the upper crown. Push the leg up to remove the red stop sign decal from the fork leg. Using a 5mm hex (Allen) wrench align the upper crown bolt with the fork leg, and tighten upper crown bolt completely into the fork leg. Repeat for other fork leg.

Upper Fork Crown

 

 

Remove Decal

 

 

 

 

Lower Fork Crown

 

 

 

 

 

 

 

 

 

 

Fork Leg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Step #2

Align the two fork legs so that the axle dropouts face forward. Install front wheel, making sure that the step washers seat into the fork dropouts as you tighten the axle nuts. Tighten front axle nuts completely using 15mm wrench.

PART 3 - ASSEMBLY

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Contents Helmets Save Lives Please Retain your Sales Receipt As Proof of Purchase Service Pacific CYCLE, INCPacific Cycle Part? Part 6 Part Parts IdentificationTools Required Service and Technical SupportSchwinn Stingray Scooter Basic Parts Breakdown Monday Friday 800 a.m. 500 p.m. Central TimeSpecial Note for Parents About this ManualGeneral Warning Part 2 Before YOUSafety Checklist Front Reflector AssemblyWet Weather Riding SafelyGeneral Rules Night RidingCornering Technique Do not leave it up to trial and errorScooter Care Rules for ChildrenPart 3 Assembly Basic MaintenanceStingray Scooter Fork Assembly StorageStingray Scooter Front Fender Assembly Tightening/Preloading AheadsetSunken Stem Bolt System Band Brake Series InstallationStep Rim, tighten the shoe fixing nut Tension adjustment screws BrakeStyle Brakes Check your BrakesDisc Brakes Getting Started ScooterFinal Check HandlebarsFront Wheel Pass through the brake pads easilyNon-Threaded Axle Peg Assembly InstructionsThreaded Weekly Schedule 1 LubricationPart 4 Servicing Every Six MonthsTravel Tools Schedule 2 Service ChecklistFrequency Task Reference Tire Inspection Wheels and TiresPart Recommended Tire pressureHub Bearing Adjustment How To Fix a Flat TireHandlebars and Stem Cables and Cable HousingDo not ride a scooter that is not operating properly Inspection AdjustmentHeadset Standard HeadsetAdjustment Cantilever Calipers Adjustment Sidepull CalipersLubrication Problem Possible Cause Remedy Wheel Installation Part HOW Things WorkAdjusting your brakes How brakes workTires Tires and TubesTire Valves Purchase Record Card Part 7 Purchase Record