Star Trac Inner/Outer Thigh Machine Assembly and Setup, Parts and Materials, Siting Requirements

ASSEMBLY AND SETUP

PARTS AND MATERIALS

The following parts are included with the STAR TRAC INSTINCT INNER THIGH / OUTER THIGH:

1	Frame, Weight Stack	1	48	Guide Post, Weight Stack	2
2	Frame, Main	1	50	Spacer, Shaft	1
3	Frame, Center	1	51	Washer, 32M	1
4	Crossbeam, Right	1	52	Cover, Front	1
5	Crossbeam, Left	1	53	Belt	1
6	Pedal, Right	1	54	Belt	1
7	Pedal, Left	1	55	Shroud, Lower, Front	1
8	Bracket, Thigh Cushion	2	56	Shroud, Lower, Rear	1
9	Bracket, Pedal	1	57	Shroud, Upper	2
10	Flywheel, Range-of-Motion	1	61	Support, Weight Stack	2
11	Lever, Flywheel	1	62	Cap, Rubber	2
12	Cover, Frame	1	63	Cap, Rubber	2
13	Cover, Flywheel	1	66	Nut, Tapped Hole	6
15	Pulley/Clamp	1	67	Screw, Button Head Socket Cap, 10X130M	6
16	Link, Pedal	1	68	Screw, Button Head Socket Cap, 10X80M	2
17	Plate, Top, Weight Stack	1	69	Screw, Button Head Socket Cap, 10X75M	8
18	Weight, 5lb	3	72	Screw, Button Head Socket Cap, 10X30M	2
19	Weight, 10lb	6	73	Screw, Button Head Socket Cap, 10X35M	10
23	Selector Pin	1	74	Screw, Button Head Socket Cap, 10X45M	2
25	Clip, Shaft	2	75	Screw, Button Head Socket Cap, 10X25M	4
31	Washer	2	76	Screw, Retaining	4
32	Retainer, Belt	4	79	Screw, Button Head Socket Cap, 8X20M	18
37	Cushion, Seat	1	82	Lock Nut, Nylon Insert, 10M	16
38	Cushion, Back	1	85	Washer, 11M	46
39	Cushion, Thigh	2	86	Washer, 9M	18
40	Cushion, Thigh	2	87	Washer, Spring, 8M	6
45	Mat	1	88	Washer, Spring, 10M	4
47	Shaft, Pedal	2

TOOLS REQUIRED

Most STAR TRAC INSTINCT machines can be assembled using the following tools:

■	Metric Hex Key Wrenches - 2.5mm, 5mm, 6mm, 8mm, 10mm	■	Channel Lock Pliers
■	Metric Open-End Wrenches - 10mm, 15mm, 17mm	■	Vice Grip Pliers
■	Metric Ratchet Socket Wrench Set (including 17mm socket)	■	Rubber Mallet
■	Torque Wrench	■	Phillips Head Screwdriver - #2

Your INSTINCT INNER THIGH / OUTER THIGH includes a hex key set and combination open-end wrench.

SITING REQUIREMENTS

Your INSTINCT INNER THIGH / OUTER THIGH requires approximately 32 square feet of floor space to ensure safe opera- tion of the unit.

UNPACKING

Your INSTINCT INNER THIGH / OUTER THIGH is shipped in one or more shipping cartons. Each carton will generally con- tain one subassembly of the entire unit. To unpack:

■Remove the shipping straps from the outside of each shipping carton.

■Open the top of each carton and fold back all four flaps.

WEIGHT BELT INSPECTION REQUIREMENTS

WARNING: REPLACE WORN WEIGHT BELTS IMMEDIATELY. FAILURE TO COMPLY CAN RESULT IN HAZ- ARDOUS CONDITIONS FOR USERS OR OTHER BYSTANDERS.

Inspect all weight belts for evidence of excessive wear or other damage. Give particular attention to the following conditions:

■ Torn or cracked belt

■ Exposed belt cords

■ Worn edges

6 STAR TRAC INSTINCT INNER THIGH / OUTER THIGH OWNER’S MANUAL STAR TRAC INSTINCT INNER THIGH / OUTER THIGH OWNER’S MANUAL 15