Star Trac TR 4500 manual 110v MCB LED Layout

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110v MCB LED Layout

The Following LEDs will help diagnose if the MCB has failed or causing intermittent problems.

** CAUTION ** Several of the follow- ing troubleshooting require dealing with live voltage. Have the treadmill turned off and unplugged when checking wire connections.

NOTE: The display console may still power up with the AC LED off.

AC LED - Indicates that AC power has been applied to the MCB. It does not give indication of voltage level, if this LED is not lit and the tread- mill does not power up, verify the following:

1.The treadmill is plugged into a wall outlet.

2.The ON/OFF switch is turned to the “ON” position.

3.Verify with a VOLT METER that 110VAC is present at the outlet. Units with step-down transformers need 220VAC.

4.Verify 110v (+/- 10%) AC voltage at AC1 & AC2 wires.

After the above have been verified and the AC LED is still “OFF”, the MCB should be replaced.

+18v LED - Indicates the presence of an acceptable level of voltage to operate the MCB. If this LED is off or dim, the AC voltage level is not acceptable to properly power the MCB. Verify the following:

1.Verify with a VOLT METER that 110VAC is present on on pins AC1 & AC2.

After the above step has been verified and the + 18V LED is still “OFF”, and the display does not power up, replace the MCB.

+11v LED - Indicates there is +11 volts supplied to the display board. If this LED is not lit verify the following:

1.The display cable is damaged or pinched, disconnect the display cable and verify if the LED lights up. If LED lights up replace the cable.

After the above has been verified and the +11 LED is still “OFF”, the MCB should be replaced.

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Contents Section Introduction How To Use This Manual Precautions Product Support Department Product Support AsistanceEquipment Function Tools and EquipmentTreadmill Overview DC Power SupplySection Preventive Maintenance Schedules Monthly Preventive Maintenance ChartMaintenance Clean Inspect Lubricate Replace Daily WeeklyTools Required Quarterly WaxingSection Diagnostics To engage Manager Mode Manager ModeLang Maintenance Mode Maintenance Mode 10 REV EL MAX = Unit was resetting Engage Test Mode Motor Test ModeAutomatic Speed Calibration CalibrationDisplay Test Mode Heart Rate Test Section Troubleshooting 110v MCB LED Layout 110v MCB LED Layout 220v MCB LED Layout 220v MCB LED Layout Auto-Calibration fluctuates Calibration TroubleshootingDiagram #1 Will not Calibrate to MAX speed Diagram #1 Diagram #2Manual Calibration 110v Unit No Display Power220v Unit Elevation Motor Elevation system shuts-off when used consistentlySymptoms Elevation Motor overheats and blows the MCB fuse Elevation Troubleshooting10 REV Speed TroubleshootingTreadmill will not reach maximum speed Treadmill hesitates during initial speed start-up Symptom Heart Rate TroubleshootingNo Heart Rate reading DiagramConnect Heart Rate Board straight to the display input Intermittent or erratic polar heart reading Polar Heart TroubleshootingIntermittent or no speed reading Display CableIng these steps. Intermittent or no elevation Drive Motor making noise Tripping the ON/OFF switch breakerDrive Motor Head / Tail Roller SymptomRunning belt slips when running or walking Drive Belt TroubleshootingWrench Running Belt TroubleshootingWill track to the side less tensioned Running Belt TrackingBelt is properly Tensioned Running Belt TensionRunning Deck Running deck squeaks when runningRunning Deck Isolating Noise Running belt travels to one side Treadmill vibrates LevelingUnit vibrates while running VibrationStatic Shock Slight shock from handrails or when using the display panelStar Trac Product Support Department at Display Codes ChartDefinition KEY Stuck Possible Cause Damaged or Code KEY DN FlowchartPage Definition RPM Loss Possible Cause Damaged or Code no RPM FlowchartStop Re-engage Auto Calibration See note Possible Cause RPM pick-up Code SP CNG FlowchartStop Diagram #2 Volt StopStop Diagram #5 Possible Cause Out of range Code EL Lost FlowchartCode EL RNG Flowchart Proceed to EL STL flowchart Definition Elevation Code EL STL FlowchartStop Section Parts Replacement Tools Drive Motor ReplacementProcedure Lift motor shroud Disconnecting Motor WiringRemove Motor Install Replacement Motor Check and Adjust Belt Tension Replace Shroud Reconnect Motor WiringRemove the Elevation Motor Elevation Motor ReplacementTip the Treadmill on its side Diagram a Replacement the Elevation Motor Set the Treadmill Upright Test Treadmill Operation Procedure Removing the Side Bed Cover Side Bed Cover ReplacementInstalling Replacement Side Bed Cover Diagram C Remove the Autotransformer Autotransformer ReplacementReplace the Autotransformer Replace the Shroud Autotransformer ReplacmentProcedure Remove the Display Panel Heart Grip ReplacementDiagram B Replace the Handgrips Remove the HandgripsReplace Display Panel Page Deck & Frame Assy Page Elevation Assy Page Motor & Electrical Assy Page Running Belt Assy Page Handrail Assy Page Handrail Assy Page Display Assy Page Display Assy

TR 4500 specifications

The Star Trac TR 4500 is a premium treadmill that has been designed to meet the demands of both commercial gyms and personal fitness enthusiasts. Boasting a range of innovative features and cutting-edge technologies, the TR 4500 stands out as an essential piece of equipment for any serious workout regimen.

One of the most notable features of the TR 4500 is its powerful 4.0 HP motor, which ensures smooth and consistent performance, even during intense workout sessions. Whether you are walking, jogging, or running, the treadmill provides a reliable experience that can handle a variety of user inputs. The motor also supports a speed range of up to 12 mph, allowing users to customize their workouts according to their fitness levels.

The TR 4500 is equipped with a spacious running surface, measuring 22 inches wide by 60 inches long. This ample space allows users to move freely and comfortably, whether they prefer a brisk walk or an all-out sprint. Additionally, the treadmill features a patented Soft Trac shock absorption system that minimizes the impact on joints, making it ideal for users of all ages and fitness backgrounds.

Users will appreciate the treadmill's advanced console, which includes a large, easy-to-read display that tracks essential workout metrics such as time, distance, speed, incline, and calories burned. The console is also equipped with multiple pre-set workout programs that cater to varying fitness goals, whether it's weight loss, endurance, or interval training.

Technologically, the TR 4500 shines with its integrated Heart Rate Control system, which allows users to monitor their heart rates in real-time via contact sensors or wireless chest straps. This feature ensures users can maintain optimal heart rate zones for maximum effectiveness during their workouts.

Moreover, users can enjoy entertainment while they exercise, as the treadmill is designed to be compatible with various audio devices. This includes built-in speakers and a media tray for tablets and phones, enabling users to watch their favorite shows or listen to music as they run.

Durability is another hallmark of the TR 4500, with its commercial-grade construction that promises longevity, even in high-traffic environments. Whether for home use or in a gym, the Star Trac TR 4500 treadmill combines powerful performance, user-friendly features, and superior build quality, making it a top choice for serious athletes and fitness enthusiasts alike.
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