Star Trac TR 4500 manual Manual Calibration

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Manual Calibration

**CAUTION** Do not stand on the running belt while perform- ing these steps.

NOTE: Alter- native mode to enter Motor

Test Mode; turn

the power switch “ON” while pressing

the “8” key sim-

ultaneously on the display.

NOTE: The MN SPD should not exceed .5 MPH

or 1KPH. The

1/2 MX SPD should be exactly half of the desired MX SPD. The MX MX SPD must not exceed 10 MPH or 20 KPH (220 units).

NOTE:Speed Command

255 is the max- imum the tread- mill will reach.

The following procedure allows the treadmill to manually calibrate Minimum and Maximum speeds, only in the case Auto-Calibration is not functioning correctly.

Symptom:

Will not calibrate to MN or MX speed, in the Auto-Calibration Mode.

1. Engage TEST MODE. Press and hold the “ 0 ”, “ 1 ” & “ START ” keys together (or the “0” , “2” ). While holding the “ 0 ” & “ START ” keys down, release the “ 1 ” (or 2) key. The display will beep and display SETTINGS (or CONFIGURE) momentarily, then UNITS will be displayed.

2. Press and release the “8” key. Display will read: XXX 3 .0 XXX is a variable number depending on the elevation position the treadmill is at. 3 indicates Speed Command, 0 indicates RPM. If the treadmill is at 0% the display will read: 240 3 .0

3. Press the “+” key (speed) to the desired MN SPD,1/2 MX, and MX SPD. Write down the corresponding Speed Command number displayed for each desired setting.

4. Press the “STOP” key. Engage Configuration/Settings Mode as described in STEP 1.

5. Using the “UP ELEVATION” key go to MN PWM parameter and enter the new MN SPD Speed Command number by using the “+” or “-” keys, then press the “START” (enter) key to save the new setting. Do this for the 1/2 MX and MX SPD.

6. Press the “STOP” key to exit.

4.7

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Contents Section Introduction How To Use This Manual Precautions Product Support Department Product Support AsistanceEquipment Function Tools and EquipmentTreadmill Overview DC Power SupplySection Preventive Maintenance Schedules Maintenance Clean Inspect Lubricate Replace Daily Preventive Maintenance ChartWeekly MonthlyTools Required Quarterly WaxingSection Diagnostics To engage Manager Mode Manager ModeLang Maintenance Mode Maintenance Mode 10 REV EL MAX = Unit was resetting Engage Test Mode Motor Test ModeAutomatic Speed Calibration CalibrationDisplay Test Mode Heart Rate Test Section Troubleshooting 110v MCB LED Layout 110v MCB LED Layout 220v MCB LED Layout 220v MCB LED Layout Auto-Calibration fluctuates Calibration TroubleshootingDiagram #1 Will not Calibrate to MAX speed Diagram #1 Diagram #2Manual Calibration 110v Unit No Display Power220v Unit Elevation Motor Elevation system shuts-off when used consistentlySymptoms Elevation Motor overheats and blows the MCB fuse Elevation Troubleshooting10 REV Speed TroubleshootingTreadmill will not reach maximum speed Treadmill hesitates during initial speed start-up Symptom Heart Rate TroubleshootingNo Heart Rate reading DiagramConnect Heart Rate Board straight to the display input Intermittent or erratic polar heart reading Polar Heart TroubleshootingIntermittent or no speed reading Display CableIng these steps. Intermittent or no elevation Drive Motor making noise Tripping the ON/OFF switch breakerDrive Motor Head / Tail Roller SymptomRunning belt slips when running or walking Drive Belt TroubleshootingWrench Running Belt TroubleshootingWill track to the side less tensioned Running Belt TrackingBelt is properly Tensioned Running Belt TensionRunning Deck Running deck squeaks when runningRunning Deck Isolating Noise Running belt travels to one side Treadmill vibrates LevelingUnit vibrates while running VibrationStatic Shock Slight shock from handrails or when using the display panelStar Trac Product Support Department at Display Codes ChartDefinition KEY Stuck Possible Cause Damaged or Code KEY DN FlowchartPage Definition RPM Loss Possible Cause Damaged or Code no RPM FlowchartStop Re-engage Auto Calibration See note Possible Cause RPM pick-up Code SP CNG FlowchartStop Diagram #2 Volt StopStop Diagram #5 Possible Cause Out of range Code EL Lost FlowchartCode EL RNG Flowchart Proceed to EL STL flowchart Definition Elevation Code EL STL FlowchartStop Section Parts Replacement Procedure Lift motor shroud Drive Motor ReplacementDisconnecting Motor Wiring ToolsRemove Motor Install Replacement Motor Check and Adjust Belt Tension Replace Shroud Reconnect Motor WiringRemove the Elevation Motor Elevation Motor ReplacementTip the Treadmill on its side Diagram a Replacement the Elevation Motor Set the Treadmill Upright Test Treadmill Operation Procedure Removing the Side Bed Cover Side Bed Cover ReplacementInstalling Replacement Side Bed Cover Diagram C Remove the Autotransformer Autotransformer ReplacementReplace the Autotransformer Replace the Shroud Autotransformer ReplacmentProcedure Remove the Display Panel Heart Grip ReplacementDiagram B Replace the Handgrips Remove the HandgripsReplace Display Panel Page Deck & Frame Assy Page Elevation Assy Page Motor & Electrical Assy Page Running Belt Assy Page Handrail Assy Page Handrail Assy Page Display Assy Page Display Assy

TR 4500 specifications

The Star Trac TR 4500 is a premium treadmill that has been designed to meet the demands of both commercial gyms and personal fitness enthusiasts. Boasting a range of innovative features and cutting-edge technologies, the TR 4500 stands out as an essential piece of equipment for any serious workout regimen.

One of the most notable features of the TR 4500 is its powerful 4.0 HP motor, which ensures smooth and consistent performance, even during intense workout sessions. Whether you are walking, jogging, or running, the treadmill provides a reliable experience that can handle a variety of user inputs. The motor also supports a speed range of up to 12 mph, allowing users to customize their workouts according to their fitness levels.

The TR 4500 is equipped with a spacious running surface, measuring 22 inches wide by 60 inches long. This ample space allows users to move freely and comfortably, whether they prefer a brisk walk or an all-out sprint. Additionally, the treadmill features a patented Soft Trac shock absorption system that minimizes the impact on joints, making it ideal for users of all ages and fitness backgrounds.

Users will appreciate the treadmill's advanced console, which includes a large, easy-to-read display that tracks essential workout metrics such as time, distance, speed, incline, and calories burned. The console is also equipped with multiple pre-set workout programs that cater to varying fitness goals, whether it's weight loss, endurance, or interval training.

Technologically, the TR 4500 shines with its integrated Heart Rate Control system, which allows users to monitor their heart rates in real-time via contact sensors or wireless chest straps. This feature ensures users can maintain optimal heart rate zones for maximum effectiveness during their workouts.

Moreover, users can enjoy entertainment while they exercise, as the treadmill is designed to be compatible with various audio devices. This includes built-in speakers and a media tray for tablets and phones, enabling users to watch their favorite shows or listen to music as they run.

Durability is another hallmark of the TR 4500, with its commercial-grade construction that promises longevity, even in high-traffic environments. Whether for home use or in a gym, the Star Trac TR 4500 treadmill combines powerful performance, user-friendly features, and superior build quality, making it a top choice for serious athletes and fitness enthusiasts alike.
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