JAKKS Pacific TR1000-TV, TR500 manual Console Assembly, Complete Assembly

Step 3: Console Assembly

1.Lay the console on the console tube and connect harnesses. Do not pull a lot of wire out of the handlebars as it may be difficult tucking the excess wire back into the handle bars. It is helpful to have someone hold the console while making these connections.

(a)Connect the 5-pin connector from the console to the 5-pin connector coming from the handlebar.

(b)Connect the 2 sets of 3-pin connectors together. Just match the colors of the wires for this connection.

(c)Connect the 2 sets of 2-pin connectors together. These are the pulse grip wires so it doesn’t matter which side gets plugged to either connector out of the console.

2.Carefully tuck excess wire back into the console and the handlebars and lay the console in place. Do not pinch the wires between the console and the mounting plate.

3.Install the screws into the console thru the console mounting plate and into the console. The TR500 has 4 mounting screws and the TR1000-TV has 6 mounting screws.

Warning:

Make sure no cables or wires are pinched when the console screws are tightened.

Step 4: Complete Assembly

Make sure the console bracket and the plastics fit properly (FIG-6 & 7). Tighten 4 bolts M under both sides of the console tube (FIG-8).

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