Life Fitness Next Generation Treadmills manual Service Kit Instructions

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Service Kit Instructions

How To…Install Switch Bracket Assembly on Next Generation Treadmills

Installation Kit M051-00K58-A035 consists of a Switch Bracket Assembly and Hardware. Proceed with the following steps to facilitate proper installation.

1.Verify that the treadmill is at 0% incline.

2.Turn the power off and unplug the unit from the electrical outlet.

3.Remove the four SCREWS securing the MOTOR COVER to the FRAME. Remove the MOTOR COVER.

4.Remove the HOME SWITCH CABLE by disconnecting the two leads from the HOME SWITCH and unplug the 4-PIN HOME SWITCH CONNECTOR from the LIFT/WAX PC BOARD.

5.Carefully tip the treadmill onto its right side.

NOTE: BE CAREFUL NOT TO DAMAGE THE

 

 

FRAME SURFACE OR PLASTIC ACCESS PANEL

 

 

WHEN TIPPING THE TREADMILL ONTO ITS

 

 

SIDE.

Home

Home

 

6. Unplug the 4-PIN ACTUATOR CONNECTOR

Switch

Switch

from the WAX/LIFT BOARD, remove GROUND

 

Cable

 

Figure 1

SCREW, which attaches the ACTUATOR

 

GROUND WIRE (Green with yellow strip) to the

 

 

POWER BOX ENCLOSURE, and remove the ACTUATOR from the unit.

4-Pin

Home Switch Connector

Lift / Wax

PC Board

7.

With a marker make two coincident lines; one on the ACTUATOR BASE and another on

 

 

THE ACTUATOR TUBE-NUT (see Figure 2).

 

 

8.

Remove 9/16” nut and bolt from the LIFT ARM WELDMENT.

 

9.

Remove the COTTER PIN and the CLEVIS PIN connecting the ACTUATOR pivot to the

 

 

frame.

Black

Red

IMPORTANT: BE CAREFUL NOT TO TURN

Wire

Wire

Decline

Actuator

ACTUATOR TUBE-NUT WHILE REMOVING

Switch

Tube-Nut

THE ACTUATOR.

Bracket

 

10.

Place the DECLINE SWITCH BRACKET on

 

 

 

the ACTUATOR EXTENDED SCREWS as

Marked

 

 

shown and secure it with two #10-24 LOCK

Lines

 

 

NUTS.

 

 

11. Reinstall the ACTUATOR on the FRAME

Extended

Screw

with CLEVIS PIN and COTTER PIN. Attach

Actuator

the ACTUATOR TUBE-NUT to the LIFT

Base

WELDMENT with 9/16” NUT and BOLT.

#10-24

Lock Nut

IMPORTANT: MAKE SURE TO ALIGN

 

MARKED LINES ON THE ACTUATOR BASE

 

AND ON THE ACTUATOR TUBE-NUT.

Figure 2

 

M051-00K58-A035

Image 1
Contents Reinstall the Actuator on the Frame Service Kit InstructionsWith Clevis PIN and Cotter PIN. Attach Actuator TUBE-NUT to the LiftM051-00K58-A035