Bajaj Electricals DB30 manual Clutch cleaning and maintenance

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inspection and maintenance

Clutch cleaning and maintenance

After every 5 hour of use, your clutch will need cleaning and lubrication. If clutch becomes too dirty or has lack of lubrication, the clutch will have a tendancy to stick. This will cause the Mini-Bike to want to take off before throttle is applied.

To clean and lubricate clutch, follow the instructions below:

1.Make sure engine is turned off and engine is cool before removing clutch cover.

2.Remove Clutch Cover

3.With compressed air, blow through holes to remove any dust and/or particles.

4. Oil Clutch bearing with a few drops of 30W motor oil Note: Make sure oil does not get inside clutch itself.

5.Push Mini bike foreward without starting allowing oil to flow through beaing surface.

6.Re-install clutch cover

WARNING

Starting engine with clutch cover removed could be hazardous

Starting engine with clutch cover removed, increases the chance of getting your person caught in moving components which could result in severe injury.

Never start Mini Bike with clutch cover removed.

Blow out clutch with compressed air through large holes

Oil Clutch here ONLY

Clutch Cover

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Contents DB30 Doodle Bug Mini Bike Copy of the Sales Receipt is Required Iii Table of contents Safety Safe Operation Safety Gear Stop Main Data SpecificationsLocation of parts Operation Left and right hand grip operationEngine pull cord operation Fuel Valve operation Fuel and fuel valve operation Fuel fillingInspection before riding Item to Check ContentEngine starting and stopping Checking the OIL Inspection and maintenanceCheck-up of Spark Plug Changing the OilChecking & Cleaning the Air Filter Adjusting the Carburetor Adjusting the Throttle CableAdjustment of Rear Brake Adjustment of Chain Minor chain adjustmentGreasing procedures to the driving chain Clutch cleaning and maintenance Vehicle Washing Instructions for Storage Resumption of Service after Storage Maintenance Schedule Engine will not Start TroubleshootingElectrical Schematic Engine SwitchTransistor Magnito Spark Plug Ignition Coil