Bajaj Electricals DB30 manual Maintenance Schedule

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MAINTENANCE SCHEDULE

 

 

 

 

 

 

 

 

 

Items of Maintenance

Each Use

1st Month or

Every 3

Every 6

Every Year or

 

 

20 hours

Months or

Months or

300 hours

 

 

 

 

 

 

 

50 hours

100 hours

 

 

 

 

 

 

 

 

 

Engine Oil- Check

X

 

 

 

 

 

 

 

 

 

 

 

 

* Engine Oil - Change

 

X

 

X

 

 

 

 

 

 

 

 

 

Air Filter-Check

X

 

 

 

 

 

 

 

 

 

 

 

 

* Air Filter-Clean

 

 

X

X

 

 

 

 

 

 

 

 

 

* Air Filter- Change

 

 

 

 

X

 

 

 

 

 

 

 

 

* Carburetor Sediment cup - Clean

 

 

X

 

 

 

 

 

 

 

 

 

 

Spark Plug- Check - Adjust

 

 

 

X

 

 

 

 

 

 

 

 

 

Spark plug - Replace

 

 

 

 

X

 

 

 

 

 

 

 

 

Idle Speed - Check, Adjust

 

 

 

 

X

 

 

 

 

 

 

 

 

** Valve Clearance - Check, Adjust

 

 

 

 

X

 

 

 

 

 

 

 

 

Fuel Tank and Filter- Clean

 

 

 

 

X

 

 

 

 

 

 

 

22

Fuel Tube - Chcek

 

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cintrifugal Clutch - Clean and

X Every

 

 

 

 

 

Lube

5 hours

 

 

 

 

 

 

operation

 

 

 

 

 

 

 

 

 

 

 

 

All nuts and bolts - Check for

X

 

 

 

 

 

tightness

 

 

 

 

 

 

 

 

 

 

 

 

 

Chain tension - Check

X

 

 

 

 

 

 

 

 

 

 

 

 

*Brakes - Check

X

 

 

 

 

 

 

 

 

 

 

 

 

* Throttle - check

X

 

 

 

 

 

 

 

 

 

 

 

“*” means: This item of maintenance should be carried out at a service center. It may be also done by the user with reference to this manual provided special tools and authorized spare parts are used. The user must also be capable of completing the procedure.

“**” means: This item can only be carried out by an authorized service center in order to ensure safety.

Notes:

1.Maintenance should be conducted more frequently when Mini Bike is driven in dusty areas.

2.When Mini bike has exceeded the maximum figures specified in the table, maintenance should be still cycled according to the intervals of time or hours stated herein.

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Contents DB30 Doodle Bug Mini Bike Copy of the Sales Receipt is Required Iii Table of contents Safety Safe Operation Safety Gear Stop Main Data SpecificationsLocation of parts Left and right hand grip operation OperationEngine pull cord operation Fuel Valve operation Fuel and fuel valve operation Fuel fillingInspection before riding Item to Check ContentEngine starting and stopping Checking the OIL Inspection and maintenanceCheck-up of Spark Plug Changing the OilChecking & Cleaning the Air Filter Adjusting the Carburetor Adjusting the Throttle CableAdjustment of Rear Brake Minor chain adjustment Adjustment of ChainGreasing procedures to the driving chain Clutch cleaning and maintenance Vehicle Washing Instructions for Storage Resumption of Service after Storage Maintenance Schedule Engine will not Start TroubleshootingEngine Switch Electrical SchematicTransistor Magnito Spark Plug Ignition Coil