Graco 222800 Series C Pressure Relief Procedure, Required Service Tools

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Service

Pressure Relief Procedure

WARNING

SKIN INJECTION HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid

under high pressure can be injected through the skin and cause serious injury. To reduce the risk of

an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure

whenever you:

Dare instructed to relieve the pressure,

Dstop spraying/dispensing,

Dcheck or service any of the system equipment,

Dor install or clean the spray tips/nozzles.

1.Lock the gun/valve trigger safety.

2.Shut off the air supply to the pump.

3.Close the bleed-type master air valve (required in your system).

4.Unlock the gun/valve trigger safety.

5.Hold a metal part of the gun/valve firmly to the side of a grounded metal pail, and trigger the gun/valve to relieve pressure.

6.Lock the gun/valve trigger safety.

7.Open the drain valve (required in your system) and/or pump bleeder valve, having a container ready to catch the drainage.

8.Leave the drain valve open until you are ready to spray/dispense again.

If you suspect that the spray tip/nozzle or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, very slowly

loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually, then loosen completely. Now clear the tip/nozzle or hose.

Required Service Tools

DPhillips screwdriver

DFlat blade screwdriver

D16 mm box wrench

DSet of metric socket wrenches

DSet of metric allen wrenches

DSet of adjustable wrenches

DTorque wrench

DPliers

DRubber mallet

DO-ring pick

DSoft brush (for cleaning)

DLarge vise, with soft jaws

DThread sealant

DThread lubricant

DMulti-purpose grease

DHeavy-duty lithium grease (for air valve)

10 308213

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Contents Part No , Series C Instructions-Parts ListImportant Safety Instructions Standard MotorTable of Contents Symbols Equipment Misuse HazardSkin Injection Hazard Surgical treatmentFire and Explosion Hazard Mounting Accessories Installation/OperationSystem Accessories Air Line AccessoriesFire and Explosion Hazard Before operating the pump, ground GroundingObject being sprayed follow your local code Check Chart Troubleshooting the Air MotorPreventive Maintenance Schedule Air Motor CylinderUnder the cover 25, F 45 D Pressure Relief Procedure ServiceRequired Service Tools Air Valve Replacement Air Motor ShroudDetail of Slide Plate Seals 106107 104 Air Valve ServiceAir Motor Shroud Disassembly, on 104 103 102 1 101Moving Parts Hazard Air Motor Shroud Reassembly, on 308213 107 106 104 102 103 Subplate and Rocker Assemblies Follow the steps under Air Motor Shroud Disas- sembly on30z 32z 29z 31z 33z 24zPiston and Piston Rod Seals 10z 11* z11*z 14 2 Description Qty PartsModel 222800 Premier Air Motor, Series C See10z 32z 30z 31z 24z 33z 27zn 26zn Model 222800 Premier Air Motor, Series C shown Part No Air Valve, Series a 112n 184484 SPRING, compression 109 184465110 184485 SPRING, compression 111 184372 CARRIAGE, valve 113n 276064 GUIDE, plunger acetal 114n 184370Technical Data Category DataDimensions Bottom ViewToll Free Graco Standard WarrantyGraco Information Revision V, March