Sterling 882.00291.00 1-4Responsibility, General Responsibility, Operator Responsibility

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;When welding or brazing in or around this equipment, make sure VENTILATION is ADEQUATE. PROTECT adjacent materials from flame or sparks by shielding with sheet metal. An approved FIRE EXTINGUISHER should be close at hand and ready for use if needed.

;Do not restore power until you remove all tools, test equipment, etc., and the equipment and related components are fully reassembled.

;Only PROPERLY TRAINED personnel familiar with the information in this manual should work on this equipment.

We have long recognized the importance of safety and have designed and manufactured our equipment with operator safety as a prime consideration. We expect you, as a user, to abide by the foregoing recommendations in order to make operator safety a reality.

1-4 Responsibility

These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine.

All personnel engaged in the use of the machine should become familiar with its operation as described in this manual.

Proper operation of the machine promotes safety for the operator and all workers in its vicinity.

Each individual must take responsibility for observing the prescribed safety rules as outlined. All warning and danger signs must be observed and obeyed. All actual or potential danger areas must be reported to your immediate supervisor.

General Responsibility

No mater who you are, safety is important. Owners, operators and maintenance personnel must realize that every day, safety is a vital part of their jobs.

If your main concern is loss of productivity, remember that production is always affected in a negative way following an accident. The following are some of the ways that accidents can affect your production:

•Loss of a skilled operator (temporarily or permanently)

•Breakdown of shop morale

•Costly damage to equipment

•Downtime

An effective safety program is responsible and economically sound.

Organize a safety committee or group, and hold regular meetings. Promote this group from the management level. Through this group, the safety program can be continually reviewed, maintained, and improved. Keep minutes or a record of the meetings.

Hold daily equipment inspections in addition to regular maintenance checks. You will keep your equipment safe for production and exhibit your commitment to safety.

Please read and use this manual as a guide to equipment safety. This manual contains safety warnings throughout, specific to each function and point of operation.

Operator Responsibility

15, 30, & 60 cfm Compact Dryers

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Contents SDA Series 15-60cfm Compact Dehumidifying Dryers If the Shipment is Not Complete Shipping InformationUnpacking and Inspection In the Event of Shipping DamageCHAPTER 2: FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 3: INSTALLATION CHAPTER 1: SAFETY15, 30, & 60 cfm Compact Dryers CHAPTER 5: MAINTENANCECHAPTER 6: TROUBLESHOOTING CHAPTER 7: APPENDIX1-1How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual Dryer Safety Tags 1-2Safety Tag Information1-3Warnings and Precautions Read Operation and Installation ManualGeneral Responsibility 1-4ResponsibilityOperator Responsibility REMEMBER Reporting a Safety Defect Maintenance ResponsibilityWhat is desiccant? Chapter 2: Functional Description2-1Models Covered in This Manual 2-2General DescriptionElectrical Features 2-3Standard FeaturesFigure 1: Typical Dryer Air Flow Schematic Mechanical Features2-4Options 2-5Safety Devices and InterlocksController Features Safety Device Lock-Outs Safety Circuit StandardsFail Safe Operation 3-1Uncrating the Equipment Chapter 3: Installation3-2Rigging and Placing the Dryer 15, 30, & 60 cfm Compact Dryers POWER ONDEW POINT 3-3Electrical Connections Floor Mount Models 3-4Setup ProceduresThree-PhaseModels Checking for Proper Blower RotationOptional Aftercooler 3-5Initial Start-upInstalling Water Lines Drying Hopper Air Trap ConsiderationsShutting Down the Dryer Auto-Tuningthe DryerIndicator Lights Chapter 4: Operation4-1Controller Description and Operation SwitchesPV SV Process Air Temperature ControllerIndicator IndicatorLit when Control Output 1 is on. The Out1 Lit when Control Output 2 is on. Not used inIndicator Setting the Process Air TemperatureIndicator Adjustment LevelEntering Operating Parameters to Select Modes IndicatorName DescriptionProcess Air Dew Point Display Setting the High Dew Point AlarmOptional Controller Operation 4-2Dryer Operation ProceduresAlarm Display Messages PROC BLWR HIGH TEMP VALVE MTRHEAT COOL 50 SYSTEM NORMAL Valve Motor Time-Out Blower Overload No AlarmsEvery week Chapter 5: Maintenance5-1Preventative Maintenance Schedule Every DayVacuuming 5-2Preventative MaintenanceFigure 9 Air Filter Location and Disassembly Servicing Process Air FiltersServicing the Dew Point Monitor 5-3Corrective MaintenanceCleaning with Compressed Air Symptoms of Worn DesiccantReplacing Worn Desiccant + FIRST AID +Figure 11: Required Desiccant Amounts 13X Type Figure 10: Desiccant Bed Location and DisassemblyReplacing the Process/Regeneration Heater ProceduresWARNING! Hazardous electrical current present If used as an after-Cooler:3 to 4 GPM @ 85F Replacing/Cleaning the Cooling CoilFigure 13: Cooling Coil Location and Disassembly Replacement Procedures9.Turn the water to the cooling coil back on 8.Inset the four 10-32bolts back in place15, 30, & 60 cfm Compact Dryers 6-1Introduction Chapter 6: TroubleshootingHIGH TEMP Cause PROC BLWRAlarm Message HIGH TEMPCause VALVE MTRUsing a Thermocouple Alarm MessageWarranty Restrictions 7-1WarrantyChapter 7: Appendix Warranty SpecificationsCustomer Responsibilities 7-2Technical SpecificationsAnnex B Information High Pressure Peripheral Blower 7-3Drawings and DiagramsAftercooler Design Specifications Regeneration MoistureMake Up Air ExhaustHigh Pressure Peripheral Blower Figure 16: Low Heat Model 120F to 250F Air FlowAfter-Cooler Regeneration MoistureMake Up Air ExhaustMechanical Components 7-4Spare Parts ListDRYER SPARE PARTS LIST 15, 30, 60 cfm Models 15, 30, & 60 cfm Compact DryersHI-COREDESICCANT DRYER 15/30/60 CFM UNITS 15, 30, & 60 cfm Compact DryersDescription 15, 30, & 60 cfm Compact Dryers30 CFM Part #Part # 15, 30, & 60 cfm Compact Dryers60 CFM ItemItem 15, 30, & 60 cfm Compact DryersA0571672 120V CONTROL COMMON PARTSCredit Returns 7-5Returned Material PolicyService Department 7-6Dryer Identification Serial Number Tag7-7Technical Assistance Warranty ReturnsSales and Contracting Department Parts and Service Department15, 30, & 60 cfm Compact Dryers Contract Department
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882.00291.00 specifications

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