Sterling 882.00291.00 specifications Maintenance Responsibility, Reporting a Safety Defect

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•Shut off power to the dryer when it is not in use. Turn the switch to the OFF position, or unplug it from the power source.

Maintenance Responsibility

Proper maintenance is essential to safety. If you are a maintenance worker, you must make safety a priority to effectively repair and maintain equipment.

Before removing, adjusting, or replacing parts on a machine, remember to turn off all electric supplies and all accessory equipment at the machine, and disconnect and lockout electrical power. Attach warning tags to the disconnect switch.

When you need to perform maintenance or repair work on a dryer above floor level, use a solid platform or a hydraulic elevator. If there is a permanently installed catwalk on your equipment, use it. The work platform should have secure footing and a place for tools and parts. DO NOT climb on dryers, machines, or work from ladders.

If you need to repair a large component, use appropriate handling equipment. Before you use handling equipment (portable “A” frames, electric boom trucks, fork trucks, overhead cranes) be sure the load does not exceed the capacity of the handling equipment or cause it to become unstable.

Carefully test the condition of lifting cables, chains, ropes, slings, and hooks before using them to lift a load.

Be sure that all non-current carrying parts are correctly connected to earth ground with an electrical conductor that complies with current codes. Install in accordance with national and local codes.

When you have completed the repair or maintenance procedure, check your work and remove your tools, rigging, and handling equipment.

Do not restore power to the dryer until all persons are clear of the area. DO NOT start and run the dryer until you are sure all parts are functioning correctly.

BEFORE you turn the dryer over to the operator for production, verify all dryer enclosure panels, guards and safety devices are in place and functioning properly.

Reporting a Safety Defect

If you believe that your equipment has a defect that could cause injury, you should immediately discontinue its use and inform the manufacturer.

The principle factors that can result in injury are failure to follow proper operating procedures (i.e. lockout/tag out), or failure to maintain a clean and safe working environment.

15, 30, & 60 cfm Compact Dryers

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Contents SDA Series 15-60cfm Compact Dehumidifying Dryers Unpacking and Inspection Shipping InformationIn the Event of Shipping Damage If the Shipment is Not CompleteCHAPTER 3: INSTALLATION Table of ContentsCHAPTER 1: SAFETY CHAPTER 2: FUNCTIONAL DESCRIPTIONCHAPTER 6: TROUBLESHOOTING CHAPTER 5: MAINTENANCECHAPTER 7: APPENDIX 15, 30, & 60 cfm Compact DryersChapter 1 Safety 1-1How to Use This ManualSafety Symbols Used in this Manual 1-3Warnings and Precautions 1-2Safety Tag InformationRead Operation and Installation Manual Dryer Safety Tags1-4Responsibility General ResponsibilityOperator Responsibility REMEMBER Reporting a Safety Defect Maintenance Responsibility2-1Models Covered in This Manual Chapter 2: Functional Description2-2General Description What is desiccant?Figure 1: Typical Dryer Air Flow Schematic 2-3Standard FeaturesMechanical Features Electrical Features2-5Safety Devices and Interlocks 2-4OptionsController Features Safety Circuit Standards Safety Device Lock-OutsFail Safe Operation Chapter 3: Installation 3-1Uncrating the Equipment3-2Rigging and Placing the Dryer POWER ON 15, 30, & 60 cfm Compact DryersDEW POINT 3-3Electrical Connections Three-PhaseModels 3-4Setup ProceduresChecking for Proper Blower Rotation Floor Mount ModelsInstalling Water Lines 3-5Initial Start-upDrying Hopper Air Trap Considerations Optional AftercoolerShutting Down the Dryer Auto-Tuningthe Dryer4-1Controller Description and Operation Chapter 4: OperationSwitches Indicator LightsPV SV Process Air Temperature ControllerLit when Control Output 1 is on. The Out1 IndicatorLit when Control Output 2 is on. Not used in IndicatorIndicator Setting the Process Air TemperatureAdjustment Level IndicatorName IndicatorDescription Entering Operating Parameters to Select ModesSetting the High Dew Point Alarm Process Air Dew Point DisplayOptional Controller Operation 4-2Dryer Operation ProceduresAlarm Display Messages HEAT COOL 50 SYSTEM NORMAL HIGH TEMP VALVE MTRValve Motor Time-Out Blower Overload No Alarms PROC BLWR5-1Preventative Maintenance Schedule Chapter 5: MaintenanceEvery Day Every weekFigure 9 Air Filter Location and Disassembly 5-2Preventative MaintenanceServicing Process Air Filters VacuumingCleaning with Compressed Air 5-3Corrective MaintenanceSymptoms of Worn Desiccant Servicing the Dew Point MonitorReplacing Worn Desiccant + FIRST AID +Figure 11: Required Desiccant Amounts 13X Type Figure 10: Desiccant Bed Location and DisassemblyProcedures Replacing the Process/Regeneration HeaterWARNING! Hazardous electrical current present Figure 13: Cooling Coil Location and Disassembly Replacing/Cleaning the Cooling CoilReplacement Procedures If used as an after-Cooler:3 to 4 GPM @ 85F8.Inset the four 10-32bolts back in place 9.Turn the water to the cooling coil back on15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 6-1IntroductionHIGH TEMP Alarm Message PROC BLWRHIGH TEMP CauseUsing a Thermocouple VALVE MTRAlarm Message CauseChapter 7: Appendix 7-1WarrantyWarranty Specifications Warranty Restrictions7-2Technical Specifications Customer ResponsibilitiesAnnex B Information Aftercooler Design Specifications 7-3Drawings and DiagramsRegeneration MoistureMake Up Air Exhaust High Pressure Peripheral BlowerAfter-Cooler Regeneration MoistureMake Up Air Figure 16: Low Heat Model 120F to 250F Air FlowExhaust High Pressure Peripheral BlowerDRYER SPARE PARTS LIST 15, 30, 60 cfm Models 7-4Spare Parts List15, 30, & 60 cfm Compact Dryers Mechanical ComponentsHI-COREDESICCANT DRYER 15/30/60 CFM UNITS 15, 30, & 60 cfm Compact Dryers30 CFM 15, 30, & 60 cfm Compact DryersPart # Description60 CFM 15, 30, & 60 cfm Compact DryersItem Part #A0571672 15, 30, & 60 cfm Compact Dryers120V CONTROL COMMON PARTS ItemCredit Returns 7-5Returned Material Policy7-7Technical Assistance 7-6Dryer Identification Serial Number TagWarranty Returns Service DepartmentSales and Contracting Department Parts and Service Department15, 30, & 60 cfm Compact Dryers Contract Department
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882.00291.00 specifications

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