American Dryer Corp AD-200 Direct Spark Ignition DSI Troubleshooting Terms definitions

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1. Direct Spark Ignition (DSI) Troubleshooting Terms (definitions)

a. DSI MODULE "RED" L.E.D. INDICATOR LIGHT - this "red" L.E.D. (liquid emitting diode) light is located in the upper right corner of the DSI module (refer to the top illustration on page 12). This is a diagnostic indicator that simplifies the operational and troubleshooting procedures of the DSI system.

b.LOCK-OUT MODE - DSI module "red" L.E.D. indicator light stays on continuously. This indicates there is a system fault and most likely the fault is the DSI module itself.

c.FLAME-OUT -burner flame shut down by the DSI module due to lack of flame verification. This condition occurs only after ignition is evident but is lost. The DSI system will immediately attempt to relight the burner.

d.RECYCLE - flame has been sensed but lost. Initiate a new sequence (THERE ARE NO RETRIES).

2.Troubleshooting and System Basic Diagnosis

a.Preliminary Steps

The following steps must be preformed to minimize the time required to isolate cause of fault.

1)DSI module L.E.D. indicator light is off (no "red" light or no "green" light).

a) Check for voltage (approximately 24 VAC) across the

DSI model terminals "TH" and "GND...

If voltage (approximately 24 VAC) is evident, then, there is a malfunction within the DSI module itself, and it must be replaced.

If there is no voltage, and then problem is not the DSI module or the ignition system, then the problem else- where in the dryer (i.e., dryers' heat circuit [sail switch, hi-limit circuits, etc.]).

2)DSI module L.E.D. indicator lights "red" for approximately 1.5 seconds (prepurge). This indicates that ALL the controls (including ALL the safety circuits) are functioning and power is being supplied to the DSI module.

a)DSI module L.E.D. indicator lights "green." This indicates a normal heating cycle. This also indicates that the preliminary diagnostics of the module has confirmed that the DSI module is functional.

b)DSI module L.E.D. indicator lights "red" continuously... LOCK OUT MODE. This indicates that there is a system fault and most likely the fault is internal to the DSI module. To make sure, open and close the main door. Restart the dryer ... if the module LOCKS-OUT ("red" L.E.D. indicator light stay on continuously) again, replace the DSI module.

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Contents Thru Retain This Manual In a Safe Place For Future Reference Page For Your Safety Table of Contents Section Cause Improper and Dangerous Operation Routine Maintenance Monthly Lubrication Adjustments Gas Installation Requirements Enclosure, Air Supply and Exhaust RequirementsOperational Service Check Procedure Electrical and Gas RequirementsComponent Description Heat Section24 VAC Direct Spark Ignition DSI Module Repairable ODPH/RVW Troubleshooting The Direct Spark Ignition DSI System Direct Spark Ignition DSI Troubleshooting Terms definitions Page Three Visual Checks Troubleshooting Flow Chart Quick Reference +9LUHPdqg Uhqwruli Troubleshooting/System Detailed Diagnosis RetriesIgnitor and Flame-Probe Assembly DSI Ignitor and Flame-Probe Assembly AdjustmentsPage Air Turbulence Serial numbers for the dryers Discontinue electrical power to the dryer Are Made of Brass and can be Easily DamagedPage Steam Coil System Operation General OverviewPage Page Page Page Sprinkler System Description Sprinkler Solenoid ValveRequire any adjustment Sprinkler System OperationPage Page HP Control Relay Replacement Supplies Before Servicing the DryerMAN3169 Air Jet Assembly Page Leave enough movement for V-belt adjustment Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter/Regulator Assembly Adjustment knob simply acts upon a spring rest locatedDoor Systems OperationDiscontinue electric service to the dryer Pneumatic Automatic Door Replacement or Removal Cable Cylinder Replacement or Removal Proximity Switch Replacement Right Load Door Glass Window ReplacementPage Control Electrical System Page Page Section Emergency Stop button pushedDrive motor is not operating does not start Blown drive motor and blower fan and impellor motor fuses Failed motors both blower fan/impellor motor and drive motor Failed microprocessor controller computer Dryer operates but is taking too long to dry Excessive noise and vibration Electrical Troubleshooting Door Circuit Theory of the Door Circuit Path of the Door CircuitDrive Motor Circuit Theory of the Drive CircuitPath of Voltage for the Drive Circuit J3 but now pin #8 on bothTheory of the Drive Circuit Path of Voltage for the Blower/Fan Motor Circuit Blower Motor CirciutTheory of the Blower Motor Circuit Theory of the Blower Motor Circuit Path of Voltage for the Heat Circuit Heat Circuit Gas ModelsTheory of the Heat Circuit Gas Path of Voltage for the Heat Circuit Steam Heat Circuit Steam ModelsTheory of the Heat Circuit Steam Cycle Done Circuit Theory of the Cycle Done Circuit Path of Voltage for the Cycle Done CircuitPhase 5 OPL System Diagnostics Door indicates door switch circuit is openLED Display Indicators Heat Output LED IndicatorPage Door LED Indicator ADC450310 1- 07/28/99-25
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AD-200 specifications

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