American Dryer Corp AD-200 service manual Control Electrical System

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I.Control Electrical System

CAUTION: When servicing the HIGH VOLTAGE section of the dryer, the ELECTRIC SERVICE MUST BE DISABLED. THE "EMERGENCY STOP" BUTTON DOES NOT DISABLE THE HIGH VOLTAGE TO THE DRYER.

1.Control Electrical System Description

a.3-Phase (3ø) Electrical Power

The 3-phase (3ø) electrical power for the dryer enters the dryer through the power distribution block located in the dryer base electrical box. It is then distributed to the blower (impellor and fan) motor, drive (tumbler and basket) motor, and control circuits.

1)Blower (squirrel cage fan) Motor

The blower (impellor and fan) motor circuit consists of a blower motor thermal magnetic overload. The overload current is adjustable by a dial located on the face of the overload. (Refer to the electrical specification diagram for correct current setting.)

Attached to the thermal magnetic starter is an auxiliary contact used to sense an overload trip. This produces a safety error so the dryer service is disabled (the dryer will not start).

In series with the thermal magnetic overload is the blower motor contactor. This device enables the supply voltage to reach the blower (impellor and fan) motor. The blower motor contactor is controlled by the Phase 5 microprocessor controller (computer). When 24 VAC is applied to coil A1-A2, the contactor closes and enables the circuit.

The blower (impellor and fan) motor used for ADG-200 gas model dryers is 7-1/2 HP (horsepower) and for ADS-200 steam model dryers is 15 HP (horsepower) . The motor wiring configuration is dependent on the specific voltage of the dryer. When wiring the motor, refer to the motor nameplate.

2)Drive (tumbler/basket) Motor

The drive (tumbler and basket) motor converts the 3-phase (3ø) power source entering the drive motor thermal magnetic overload. The overload current is adjustable by a dial located on the face of the overload. (Refer to the electrical specification diagram for correct current setting.) In this circuit, the drive motor contactor follows the thermal magnetic overload.

The drive motor has two (2) separate sets of coils and two (2) separate sets of contacts. One (1) of these sets is for forward tumbler (basket and drum) rotation and the other for reverse tumbler (basket and drum) rotation. The thermal magnetic overloads and the contactors are located in the left hand electrical cabinet. The direction of the drive motor is determined by the phases going into the motor (i.e., in a reverse direction phase, L1 and L2 are switched). When viewing this contactor, the left hand block connections are for the forward rotation direction (clockwise [CW]) when viewed from the front of the dryer.

The drive (tumbler and basket) motor is a 3 HP (horsepower) motor. Refer to the motor nameplate for specific terminal box wiring.

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Contents Thru Retain This Manual In a Safe Place For Future Reference Page For Your Safety Table of Contents Section Cause Improper and Dangerous Operation Routine Maintenance Monthly Lubrication Adjustments Gas Enclosure, Air Supply and Exhaust Requirements Installation RequirementsElectrical and Gas Requirements Operational Service Check ProcedureHeat Section Component Description24 VAC Direct Spark Ignition DSI Module Repairable ODPH/RVW Troubleshooting The Direct Spark Ignition DSI System Direct Spark Ignition DSI Troubleshooting Terms definitions Page Three Visual Checks +9LUH Troubleshooting Flow Chart Quick ReferencePdqg Uhqwruli Retries Troubleshooting/System Detailed DiagnosisDSI Ignitor and Flame-Probe Assembly Adjustments Ignitor and Flame-Probe AssemblyPage Air Turbulence Serial numbers for the dryers Are Made of Brass and can be Easily Damaged Discontinue electrical power to the dryerPage General Overview Steam Coil System OperationPage Page Page Page Sprinkler Solenoid Valve Sprinkler System DescriptionSprinkler System Operation Require any adjustmentPage Page Supplies Before Servicing the Dryer HP Control Relay ReplacementMAN3169 Air Jet Assembly Page Leave enough movement for V-belt adjustment Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Adjustment knob simply acts upon a spring rest located Filter/Regulator AssemblyOperation Door SystemsDiscontinue electric service to the dryer Pneumatic Automatic Door Replacement or Removal Cable Cylinder Replacement or Removal Right Load Door Glass Window Replacement Proximity Switch ReplacementPage Control Electrical System Page Page Emergency Stop button pushed SectionDrive motor is not operating does not start Blown drive motor and blower fan and impellor motor fuses Failed motors both blower fan/impellor motor and drive motor Failed microprocessor controller computer Dryer operates but is taking too long to dry Excessive noise and vibration Electrical Troubleshooting Path of the Door Circuit Door Circuit Theory of the Door CircuitJ3 but now pin #8 on both Drive Motor CircuitTheory of the Drive Circuit Path of Voltage for the Drive CircuitTheory of the Drive Circuit Path of Voltage for the Blower/Fan Motor Circuit Blower Motor CirciutTheory of the Blower Motor Circuit Theory of the Blower Motor Circuit Path of Voltage for the Heat Circuit Heat Circuit Gas ModelsTheory of the Heat Circuit Gas Path of Voltage for the Heat Circuit Steam Heat Circuit Steam ModelsTheory of the Heat Circuit Steam Path of Voltage for the Cycle Done Circuit Cycle Done Circuit Theory of the Cycle Done CircuitDoor indicates door switch circuit is open Phase 5 OPL System DiagnosticsHeat Output LED Indicator LED Display IndicatorsPage Door LED Indicator ADC450310 1- 07/28/99-25
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AD-200 specifications

The American Dryer Corp AD-200 is a renowned commercial dryer that stands out in the market for its efficiency, performance, and durability. Designed for high-demand environments such as laundromats, hotels, and gym facilities, the AD-200 delivers robust performance while maintaining user-friendly operation.

One of the standout features of the AD-200 is its capacity. With a generous drum size, this dryer can handle large loads, making it ideal for businesses with heavy laundry demands. This not only maximizes productivity but also allows users to process more laundry in less time, which is crucial in high-turnover environments.

The AD-200 employs advanced drying technologies that promote faster drying times while minimizing energy consumption. Its innovative airflow design ensures even heat distribution throughout the drum, allowing laundry to dry uniformly without hot or cold spots. This feature enhances drying efficiency and helps in preserving the quality of fabrics, reducing wear and tear over time.

Energy efficiency is a key characteristic of the AD-200. It is equipped with an EcoDry system that optimizes the drying process, significantly reducing operating costs. This technology monitors moisture levels in the drum and adjusts drying times accordingly. By preventing excess energy use, the EcoDry system not only helps in saving on utility bills but also aligns with environmentally responsible practices.

The AD-200 is built for reliability and longevity. Constructed with high-quality materials, it features a heavy-duty stainless steel drum that resists scratches, dents, and corrosion. Additionally, the unit’s design incorporates easy access for maintenance and service, which can drastically reduce downtime and operational disruptions.

In terms of user-friendliness, the AD-200 comes with a simple control interface that allows operators to select drying cycles with minimal effort. The intuitive controls and clear display make it accessible for all staff members. The dryer also includes adjustable drying times and temperatures, giving users flexibility to cater to different fabric care requirements.

Overall, the American Dryer Corp AD-200 is a steadfast solution for commercial laundry applications. Its combination of capacity, efficiency, and durability makes it a preferred choice among business owners looking to enhance their laundry operations while keeping costs manageable. With cutting-edge technology and user-centric design, the AD-200 stands as a reliable asset in the realm of commercial drying solutions.