Ingersoll-Rand PD20X-XXX-XXX-B manual Service Kits, Pump Data, Model Description Chart

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OPERATOR’S MANUAL

PD20X-XXX-XXX-B

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

PE20X-XXX-XXX-B( )

2" DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

RELEASED: 2-2-05

REVISED: 1-13-12 (REV. 08)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material op- tions.

637309-XX for fluid section repair (see page 4). NOTE: This kit also contains several air motor seals which will need to be replaced.

637374-X major air valve assembly (see page 7).

637421 for air section repair (see page 6).

PUMP DATA

Models. . . . . . . . . . . . . . . . . see Model Description Chart for “-XXX” Pump Type. . . . . . . . . . . . . Metallic Air Operated Double Diaphragm Material. . . . . . . . . . . . . . . . see Model Description Chart

Weight . . PX20A-XAX-XXX-B( ) . . . . . . . . . . 91.4 lbs (41.5 kgs) PX20A-XCX-XXX-B( ) . . . . . . . . . . 147.4 lbs (66.9 kgs) PX20A-AHX-XXX-B( ), -BHX . . . 155.0 lbs (70.3 kgs) PX20A-ASX-XXX-B( ), -BSX . . . . 149.8 lbs (68.0 kgs) PX20A-FHX-XXX-B( ) . . . . . . . . . 169.4 lbs (76.8 kgs) PX20A-FSX-XXX-B( ) . . . . . . . . . . . .162.0 lbs (73.5 kgs)

(add 28.9 lbs [13.1 kg] for stainless steel air motor section) Maximum Air Inlet Pressure . . . . . . . . . . . 120 p.s.i.g. (8.3 bar) Maximum Material Inlet Pressure. . . . . . 10 p.s.i.g. (0.69 bar) Maximum Outlet Pressure . . . . . . . . . . . . . 120 p.s.i.g. (8.3 bar) Maximum Flow Rate . . . . . . . . . . . . . . . . . . . 172 g.p.m. (651 l.p.m.) Displacement / Cycle @ 100 p.s.i.g. . . . . 1.4 gal. (5.3 lit.) Maximum Particle Size . . . . . . . . . . . . . . . . 1/4” dia. (6.4 mm)

Maximum Temperature Limits (diaphragm / ball / seal material)

E.P.R. / EPDM . . . . . . . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C) Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C) Kynar® PVDF . . . . . . . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)

Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C) Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C) PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C) Viton®. . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)

Dimensional Data. . . . . . . . . . . . . . . . . . . . . . see page 8 Noise Level @ 70 p.s.i., 60 c.p.m.c . . . . . . 85.0 db(A)d

cTested with 67263 muffler assembly installed.

dThe pump sound pressure levels published here have been updated to

an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain combinations may not be recommended, consult a representative or the factory if you have questions concerning availability.

Figure 1

MODEL DESCRIPTION CHART

P X 20 X - X X X - X X X - B (0L)

Electronic Interface

D - None

E - Available

Air Motor / Air Cap Material

A - Aluminum / Aluminum

S - Stainless steel / Stainless steel

Fluid Connection

A - 2 - 11-1/2 N.P.T.F. - 1

B- Rp 2 (2 - 11 BSP parallel) F - 2“ A.N.S.I. / DIN Flange

Fluid Cap & Manifold Material

A -

Aluminum

H -

Hastelloy®- C

C -

Cast Iron

S -

Stainless steel

Hardware Material

P- Carbon steel S - Stainless steel

Seat Material

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A -

Santoprene

H -

Hard 440 stainless steel

 

 

 

 

 

 

C - Hytrel

K

-

Kynar PVDF

 

 

 

 

 

 

 

 

 

 

 

 

 

E

-

Carbon steel

L

-

Hastelloy - C

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-

Aluminum

S

-

316 Stainless steel

 

 

 

 

 

 

 

 

 

 

 

 

 

G -

Nitrile

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ball Material

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A -

Santoprene

S

-

316 Stainless steel

 

 

 

 

 

 

 

 

 

 

 

 

 

C -

Hytrel

T

-

PTFE

 

 

 

 

 

 

 

 

 

 

 

 

 

G -

Nitrile

V

-

Viton

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diaphragm Material

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A - Santoprene

M -

Medical grade Santoprene

 

 

 

 

 

 

C -

Hytrel

T

-

PTFE / Santoprene

 

 

 

 

 

 

 

 

 

 

 

 

 

G -

Nitrile

V

-

Viton

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Accessory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0L- Diaphragm Failure Detector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fluid Section Service Kit Selection

 

 

 

 

 

 

 

 

 

 

 

 

 

Example: Model #PD20A-ACS-SAA-B

PD20X - XXX - X X X - B( )

637309 - X

 

 

 

 

 

 

 

 

Fluid Section Service Kit # 637309-AA

X

 

 

 

 

 

 

 

 

 

 

 

Ball

 

 

 

 

 

 

Diaphragm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276 y FAX (800) 892-6276

© 2012

CCN 15226509

www.ingersollrandproducts.com

 

 

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Contents Model Description Chart Service KitsIncluding OPERATION, Installation & Maintenance Pump DataOperating and Safety Precautions Maintenance Parts and Service KitsFluid Section Disassembly Fluid Section ReassemblyParts List / PX20X-XXX-XXX-B Fluid Section Lubrication / Sealants Assembly Torque RequirementsALL Fasteners are Metric AIR Motor Parts Parts List / PX20X-XXX-XXX-B AIR Motor SectionPilot Valve Assembly Torque Requirements ALL Fasteners are MetricPart Group XXX-XXX-BDimensional Data Trouble Shooting