Ingersoll-Rand PF20X-X-X-B manual Ratio Flap Valve Metallic, Service Kits, Pump Data

Page 1

OPERATOR’S MANUAL

PF20X-X-X-B

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

2” DIAPHRAGM PUMP

1:1 RATIO FLAP VALVE (METALLIC)

RELEASED: 2-10-05

REVISED: 9-15-11 (REV. 04)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material options. 637310-XX for fluid section repair (see page 3).

637374-X major air valve assembly (see page 7). Note: This kit also con- tains several replacement air motor seals.

637421 for air section repair (see page 6).

PUMP DATA

Models . .

see Model Description Chart for “-XXX”.

Pump Type

Metallic, Air Operated, Double Diaphragm, Flap Valve

Material . .

see Model Description Chart.

 

Weight . .

PF20A-XAX-SXX-B

97.3 lbs (44.2 kgs)

 

PF20A-XCX-SXX-B

166.2 lbs (75.4 kgs)

 

PF20A-ASX-SXX-B

166.0 lbs (75.3 kgs)

 

PF20A-BSX-SXX-B

166.0 lbs (75.3 kgs)

 

PF20A-FSX-SXX-B

177.1 lbs (80.3 kgs)

(add 28.9 lbs [13.1 kgs] for stainless steel air motor section)

Maximum Air Inlet Pressure

120 p.s.i.g. (8.3 bar)

Maximum Material Inlet Pressure

10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure

120 p.s.i.g. (8.3 bar)

Maximum Flow Rate

172 g.p.m. (651 l.p.m.)

Displacement / Cycle @ 100 p.s.i.g. . . .

1.4 gal. (5.3 lit.)

Maximum Particle Size

2” dia. (51 mm) semi-solids

Maximum Temperature Limits (diaphragm / flap / bumper material)

E.P.R. / EPDM . . .

. . . .

-60_to 280_F (-51_to 138_C)

Nitrile

. . . .

10_ to 180_ F (-12_to 82_ C)

Polyurethane . . . .

. . . .

10_ to 150_ F (-12_to 66_ C)

SantopreneR . . . .

. . . .

-40_to 225_F (-40_to 107_C)

PTFE

. . . .

40_ to 225_ F (4_ to 107_ C)

VitonR

. . . .

-40_to 350_F (-40_to 177_C)

Dimensional Data

. . . . . .

. . . see page 8

Mounting Dimension

9-1/16” x 10-1/16” (230 mm x 256 mm)

Noise Level @ 70 p.s.i., 60 c.p.m.{ .

. . . 85.0 db(A)

{Tested with 67263 muffler assembly installed.

The pump sound pressure levels published here have been updated to an Equivalent Continuous

Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four mi- crophone locations.

INGERSOLL RAND COMPANY

209 NORTH MAIN STREET- BRYAN, OHIO 43506

(800) 495-0276D FAX (800) 892-6276E2011

CCN 15227663

www.ingersollrandproducts.com

Figure 1

MODEL DESCRIPTION CHART

PF20 X - X X X - S X X - B

CENTER SECTION MATERIAL

A - Aluminum

S - Stainless Steel

THREAD

A- N.P.T.F.

B- BSP

F - 2” A.N.S.I. / DIN Flange

FLUID CAPS & MANIFOLD MATERIAL

A- Aluminum C - Cast Iron

S - Stainless Steel

HARDWARE MATERIAL

P- Plated Steel S - Stainless Steel

SEAT MATERIAL

S - Stainless Steel

FLAP MATERIAL

 

 

 

 

 

A

- E.P.R.

U

- Polyurethane

 

 

 

 

 

 

G

- Nitrile

V

- Viton

 

 

 

 

 

 

 

 

 

 

DIAPHRAGM MATERIAL

 

 

 

 

A

- Santoprene

T

- PTFE / Santoprene

 

 

B

- Santoprene

V

- Viton

 

 

G

- Nitrile

 

 

 

 

 

FLUID SECTION SERVICE KIT SELECTION PF20X - XXX - X X X - B

EXAMPLE: MODEL # PF20A-AAP-SAA-B

637310 - X X

 

FLUID SECTION SERVICE KIT # 637310-AA

Flap

 

 

 

Diaphragm

 

 

Image 1
Contents Model Description Chart Service KitsRatio Flap Valve Metallic Pump DataOperating and Safety Precautions Fluid Section Disassembly MaintenanceParts and Service Kits Fluid Section ReassemblyParts List / PF20X-X-X-B Fluid Section 26 , G Torque Sequence44 75 46 47 49 48 47 46 44 , G 51 26 , GAIR Motor Parts Parts List / PF20X-X-X-B AIR SectionPart Group Pilot ValveMajor ValveDimensional Data Trouble Shooting

PF20X-X-X-B specifications

The Ingersoll-Rand PF20X-X-X-B is a high-performance rotary screw air compressor designed for various industrial applications. This model stands out in the realm of compressed air solutions due to its efficiency, reliability, and innovative features that enhance productivity.

One of its main features is its advanced rotary screw technology, which allows for continuous operation and minimizes energy consumption. The PF20X-X-X-B utilizes a premium efficiency motor that not only boosts performance but also reduces operational costs. This is particularly beneficial for businesses looking to lower their energy expenses while maintaining high productivity levels.

The compressor is equipped with a state-of-the-art controller that provides real-time monitoring and diagnostics. This intelligent control system ensures optimal operation by adjusting the compressor's performance based on the air demand. As a result, users benefit from improved energy efficiency and reduced wear on components, ultimately extending the life of the machine.

Another notable characteristic of the Ingersoll-Rand PF20X-X-X-B is its robust construction. Built with durable materials and components, this compressor can withstand demanding industrial environments. Its design emphasizes reliability, ensuring that users experience maximum uptime with minimal maintenance requirements.

The PF20X-X-X-B also features a sound-reduced enclosure, making it one of the quieter options in the market. This is particularly advantageous for facilities that prioritize a comfortable working environment. Reduced noise levels contribute to better employee satisfaction and can also comply with regulatory noise standards.

In addition to its performance and durability, the PF20X-X-X-B offers flexible installation options. Its compact design allows it to fit into various spaces, making it ideal for workshops, manufacturing plants, and other industrial settings.

Safety is paramount, and this compressor comes equipped with essential safety features to protect both the equipment and the operator. Engineered with fail-safes and alarms, it ensures that any issues are quickly identified and addressed.

Overall, the Ingersoll-Rand PF20X-X-X-B is a versatile and efficient choice for businesses seeking reliable compressed air solutions. With its advanced technology, robust design, and user-friendly features, it stands as a valuable addition to any industrial operation. Whether for light-duty tasks or heavy industrial applications, this compressor meets diverse needs while delivering exceptional performance.