Graco 309868D important safety instructions Troubleshooting, Problem Cause Solution

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Troubleshooting

Troubleshooting

Check all other possible problems and solutions before disassembling the pump. Before you trouble- shoot problems using the table below, relieve the pressure and disconnect the pump fluid line. If the pump starts when the air is turned on again, the fluid line, dispensing valve, etc., is clogged.

Problem

Cause

Solution

 

 

 

 

 

 

Pump fails to operate

Inadequate air supply pressure or

Increase air supply; clear

 

restricted air lines

 

 

 

 

 

Closed or clogged dispensing valve

Open; clear

 

 

 

 

Clogged fluid lines, hoses, valve, etc.

Clear

 

 

 

 

Damaged air motor

Service air motor

 

 

 

 

Exhausted fluid supply

Refill and reprime or flush

 

 

 

Continuous air exhaust

Worn or damaged air motor gasket,

Service air motor

 

packing, seal, etc.

 

 

 

 

Erratic pump operation

Exhausted fluid supply

Refill and reprime or flush

 

 

 

Pump operates, but output low

Held open or worn intake valve or pis-

Clear; service

on down stroke

ton packings

 

 

 

 

Pump operates, but output low

Held open or worn piston ball or piston

Clear; service

on up stroke

packings

 

 

 

 

Pump operates, but output low

Inadequate air supply pressure or

Increase air supply; clear

on both strokes

restricted air lines

 

 

 

 

 

Closed or clogged valves

Open; clean

 

 

 

 

Exhausted fluid supply

Refill and reprime or flush

 

 

 

 

Clogged fluid lines, hoses, valves, etc.

Clear

 

 

 

309868D

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Contents Mini Fire-Ball225 Oil Pump ContentsPressurized Equipment Hazard Equipment Misuse HazardMoving Parts Hazard Installation Grounding Mounting the PumpStarting and Adjusting the Pump Pressure Relief ProcedureOperation Problem Cause Solution TroubleshootingDisassembly Air Motor and Throat ServiceBefore You Start Reassembly Clean and ServiceCutaway View Air Motor and Throat Service Flush the pump and relieve the pressure Displacement Pump ServiceDisplacement Pump Service 309868D Parts Part No. Description Qty No. Part No. Description QtyData measured with 10 weight oil at 70F 21C Technical DataMounting Hole Layout Dimensional DrawingsOrder gasket 15R881 for sealed tank/drum mounting Graco Information Graco Standard Warranty