Ingersoll-Rand AF1060-XX manual Stroke, Service Kits, General Description

Page 1

OPERATOR’S MANUAL

AF1060-XX

INCLUDING: SERVICE KITS, TROUBLESHOOTING, PARTS LIST, DISASSEMBLY & REASSEMBLY.

10” AIR MOTORS

6” STROKE

Also covers 637489 service kits

RELEASED: 8-16-10

REVISED: 8-10-12 (REV. 02)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

THIS MANUAL COVERS THE FOLLOWING MODELS

MODEL

AF1060

AF1060-01

SERVICE KITS

Use only genuine ARO® replacement parts to assure com- patible pressure rating and longest service life.

637489 for general repair of all air motors.

GENERAL DESCRIPTION

WARNING DO NOT EXCEED MAXIMUM OPERATING PRESSURE AS INDICATED ON PUMP MODEL PLATE. WARNING REFER TO GENERAL INFORMATION SHEET FOR ADDITIONAL SAFETY PRECAUTIONS AND IMPOR- TANT INFORMATION.

This manual only covers the air motor section. It is one of four documents which support an ARO pump. Replace- ment copies of these forms are available upon request.

Pump Model Operator’s Manual.

General Information for Air Operated or Hydraulically Operated Pumps.

Lower Pump End Operator’s Manual.

Air or Hydraulic Motor Operator’s Manual.

The 10” air motor is a general purpose power unit and is used with many 2-ball and chop check pumps. It uti- lizes tie rod type construction for easy breakdown and it connects to the various lower ends via tie rods for easy operation. Consult pump model operator’s manual for specific instructions.

MODEL DESCRIPTION CHART

A F 10 X XXX

Air Motor Diameter

10 - 10”

Stroke Length 6 - 6”

Air Motor Base/Rod Combination

0 - Divorced pump base with quick coupled rod connection. (See Figure 3)

Air Motor Options

01 – Integrated On/Off Valve and Regulator

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276 FAX (800) 892-6276

© 2012

CCN 15331408

www.ingersollrandproducts.com

 

 

AF1060

Figure 1 AF1060-01

OPERATING AND SAFETY PRECAUTIONS

DO NOT EXCEED MAXIMUM AIR INLET PRESSURE OF 90 P.S.I. (6.2 BAR) OR 75 CYCLES PER MINUTE.

CAUTION High pressure equipment – Always dis- connect air supply and relieve material pressure be- fore attempting to service.

A ground lug is located on the air motor. This ground lug allows proper grounding of the pump.

MATERIAL CODE

[A]

=

Aluminum

[D]

=

Acetal

[B]

=

Buna Nitrile

[PP]

=

Polypropylene

[Br]

=

Brass

[SS]

=

Stainless Steel

[Bz]

=

Bronze

[Ef]

=

Epoxy - Fiberglass Filament Reinforced

[C]

=

Carbon Steel

[CK]

=

Ceramic

DISASSEMBLY OF AIR MOTOR

NOTE: All threads are right hand.

1.Force the piston assembly up by pushing the (115) rod toward the top of the air motor.

2.Remove the (155) muffler/(201) muffler assembly for ease of disassembly.

3.Remove the four (138) socket head screws from the (140) head manifold and the one (138) socket head screw form the (122) head plate. Remove the (140) head manifold by pulling up and outward to remove from tubes (114) and (137).

4.Remove (141) major gasket from the (140) head manifold.

(continued on page 3)

Image 1
Contents Model Description Chart Service KitsOperating and Safety Precautions Disassembly of AIR MotorDescription 117 Piston 119 Bushing 120 Trip Rod Assembly 121101 66652 109Reassembly of AIR Motor Disassembly of AIR Motor CONT’DTrouble Shooting Reassembly of AIR Motor CONT’D