Multiquip 21362 manual HPLA/HPHA-SERIES 36TROWEL Maintenance, Maintenance Schedule

Page 32

HPLA/HPHA-SERIES 36"TROWEL — MAINTENANCE

See the engine manual supplied with your machine for appropriate engine

NOTE maintenance schedule and troubleshooting guide for problems.

At the front of the book (Page 7) there is a “Daily Pre-Operation Checklist ”. Make copies of this checklist and use it on a daily basis.

CAUTION!

ALWAYS allow the engine to cool before servicing. NEVER attempt any maintenance work on a hot! engine.

MAINTENANCE SCHEDULE

Daily (8-10 Hours)

1.Check the oil level in the engine crankcase and gear box, fill as necessary.

2.CheckV-belt.

Weekly (50-60 Hours)

1.Relube arms, thrust collar and clutch.

2.Replace blades if necessary.

3.Check and clean or replace the engine air filter as necessary.

4.Replace engine oil and filter as necessary, see engine manual.

Monthly (200-300 Hours)

1.Remove, clean, reinstall and relube the arms and thrust collar.Adjust the blade arms.

2.Remove, clean, reinstall clutch.

Yearly (2000-2500 Hours)

1.Check and replace if necessary the arm bushings, thrust collar bushings and shaft seals.

2.Check pitch control cables for wear.

3.Adjust blade speed.

Trowel Arm Adjustment Procedure

The following procedure should be followed to adjust trowel arms when

NOTE it becomes apparent that the trowel is finishing poorly or in need of routine maintenance.

A level, clean area to test the trowel prior to and after is essential. Any unlevel spots in the floor or debris under the trowel blades will give an incorrect perception of adjustment. Ideally, a 5 x 5" three-quarter inch thick flat steel plate should be used for testing.

1.To determine which blades need adjustment, place the trowelinthetestarea(three-quarterinchthickplate)andlook for the following conditions:

Pitch the blades as flat as possible and look at the adjustment bolts.They should all barely make contact with the lower wear plate on the spider. If you can see that one of them is not making contact, some adjustment will be necessary.

Is the machine wearing out blades unevenly (i.e. one blade is completely worn out while the others look new)?

(Figure 41) below illustrates a "worn spider bushings or bent trowel arms". Check to see that adjustment bolt is barely touching (0.10" max. clearance) lower wear plate. All alignment bolts should be spaced the same distance from the lower wear plate.

Figure 41. Worn Spider Plate

(Figure 42) below illustrates the "correct alignment " for a spider plate (as shipped from the factory).

Figure 42. Correct Spider Plate Alignment

PAGE 32 — HPLA/HPHA-SERIES 36" WALK-BEHINDTROWEL— OPERATION AND PARTS MANUAL — REV.#3 (07/06/10)

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Contents HPLA/HPHA-SERIES HPLA/HPHA-SERIES 36TROWEL- Proposition 65WARNING Page HPLA/HPHA-SERIES 36TROWEL-TABLE of Contents Order via Fax Dealers Only HPLA/HPHA-SERIES 36TROWEL- Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only HPLA/HPHA-SERIES 36TROWEL-TRAINING Checklist Training ChecklistRead Operator’s Manual completely Machine layout, location of components, checking of engineHPLA/HPHA-SERIES 36TROWEL- Daily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistHPLA/HPHA-SERIES 36 TROWEL- Safety Message Alert Symbols Do not follow directionsYou do not follow instructions Always wear approved eye and hearing protectionProperty, or the surrounding Safety HPLA/HPHA-SERIES 36TROWEL- Rules for Safe OperationMaintenance Safety HPLA/HPHA-SERIES 36TROWEL- Rules for Safe OperationEmergencies Always know the location of the nearest and first aid kitHPLA/HPHA-SERIES 36TROWEL- Operation and Safety Decals Machine Safety DecalsSideView HPLA/HPHA-SERIES 36TROWEL- Specifications TrowelHeight Lifting Hook 36.7 in 931.6 mm HPLA/HPHA-SERIES 36TROWEL- Specifications Engine HPLA/HPHA-SERIES 36TROWEL- General Information HPLA/HPHA-SERIES 36TROWEL- Controls and Components HPLA/HPHA-SERIES 36 Walk- Behind TrowelsHPLA/HPHA-SERIES 36TROWEL- Controls and Components HPLA/HPHA-SERIES 36TROWEL- Basic Engine Initial ServicingHPLA/HPHA-SERIES 36TROWEL Assembly and Installation Assembly and InstallationHandleTube Installation All Models Feed the throttle cable through the cable housingTighten cable clamp screw and swivel stop screw Handle Height AdjustmentSafety Stop SwitchWire Against the yoke boss Insert the cable end through the yoke eyelet FigureSlack from the cable HPLA/HPHA-SERIES 36TROWEL- PRE-INSPECTION InstructionsBefore Starting Engine Oil CheckHPLA/HPHA-SERIES 36TROWEL- PRE-INSPECTION ControlsHPLA/HPHA-SERIES 36TROWEL Initial START-UP Lifting the Trowel Onto the SlabAuxiliary Lifting Tube Lifting Bail OptionTest the Safety Stop Switch HPLA/HPHA-SERIES 36TROWEL Initial START-UPONposition Place the Choke Lever in the Closed positionHPLA/HPHA-SERIES 36TROWEL Operation Pitchingthe BlacesQuick Pitch Handle Maneuvering the TrowelHPLA/HPHA-SERIES 36TROWEL Operation While operating this equipmentThese blades have been specifically designed for Clip-On Float Blades OptionalCombo Blades Grinding Attachments Trowel Arm Adjustment ToolHPLA/HPHA-SERIES 36TROWEL Options Reference manufacturer engine Instructions HPLA/HPHA-SERIES 36TROWEL Maintenance EngineEngine Maintenance HPLA/HPHA-SERIES 36TROWEL Maintenance Engine EngineaircleanerDaily WeeklyHPLA/HPHA-SERIES 36TROWEL Maintenance Maintenance ScheduleHPLA/HPHA-SERIES 36TROWEL Maintenance Spider RemovalTrowel Arm Removal Remove the trowel arm from the spider plateTrowel Blade Removal Trowel Arm Flatness TestRe-Assembly TestingBefore removing the blades Changing a BladeHPLA/HPHA-SERIES 36TROWEL Maintenance V-Belt will tension itselfChanging The V- Belt Work belt around and off the bottom pulley and remove beltHPLA/HPHA-SERIES 36TROWEL Troubleshooting Trowel Trowel TroubleshootingHPLA/HPHA-SERIES 36TROWEL Troubleshooting Trowel Engine TroubleshootingHPLA/HPHA-SERIES 36TROWEL Troubleshooting Engine Difficult to startHPLA/HPHA-SERIES 36TROWEL Explanation of Codes Xxxxx only Not Used onHPLA/HPHA-SERIES 36TROWEL Suggested Spare Parts HPLA/HPHA-SERIES 36TROWEL Nameplate and Decals Nameplates and DecalsDecal PRE-LOAD Indicator Service DeptDecal Power Trowel Nameplate and DecalsHPLA/HPHA-SERIES 36TROWEL Standard Handle Assy Standard Handle Assy Detail a See Detail BHPLA/HPHA-SERIES 36TROWEL Standard Handle Assy HPLA/HPHA-SERIES 36TROWEL QUICK-PITCH Handle Assy HPLA/HPHA-SERIES 36TROWEL QUICK-PITCH Handle Assy HPLA/HPHA-SERIES 36TROWEL Quick Pitch Handle Assy Quick Pitch Handle AssyHPLA/HPHA-SERIES 36TROWEL Quick Pitch Handle Assy HPLA/HPHA-SERIES 36TROWEL 4-BLADE Spider Assy Blade Spider AssyWear Ring Flange BearingWear Plate Bearing InsertHPLA/HPHA-SERIES 36TROWEL Gearbox & Engine Mounts Assy Gearbox & Engine Mounts AssySEAL, OIL National #470954 FLANGE, Input ShaftRING, O -139 Buna N SHIM, Input 0.002 ThickHPLA/HPHA-SERIES 36TROWEL Gearbox & Engine Mounts Assy ARM, Yoke PIN, YokeStationary Guard Ring BUSHING, Guard RingHPLA/HPHA-SERIES 36TROWEL Engine Assy Engine AssyHPLA/HPHA-SERIES 36TROWEL Engine Honda Assy HPLA/HPHA-SERIES 36TROWEL Guard Ring Assy Guard Ring Assy20808 1940Blades & ARM Adjustment Fixture Assy HPLA/HPHA-SERIES 36TROWEL Blades & ARM ADJ. Fixture Assy0202 Hhcs 5/16-18X1 Ring 0201 14341162A 7281HPLA/HPHA-SERIES 36TROWEL Lifting Bail ASSY. Option Lifting Bail ASSY. Option0205 Hhcs 3/8-16X1 1394 Fhscs 3/8-16X1 0166A HPLA/HPHA-SERIES 36TROWEL Lifting Bail ASSY. Option10229 Hhcs 5/16-24X1 0161C Honda GX240K1QA2 Engine AIR Cleaner Assy AIR Cleaner AssyCOVER, AIR Cleaner GROMMET, AIR CleanerCOLLAR, AIR Cleaner Collar B, AIR CleanerHonda GX240K1QA2 Engine Camshaft Assy Camshaft AssySPRING, Weight Return ROD PushARM Valve Rocker Lifter ValveHonda GX240K1QA2 Engine Carburetor Assy Carburetor AssyPLATE, Lever Setting Gasket SETValve SET, Float Float SETHonda GX240K1QA2 Engine Control Assy Control AssyARM, Governor ROD, GovernorSPRING, Governor SPRING, Throttle ReturnHonda GX240K1QA2 Engine Crankcase Cover Assy Crankcase Cover AssyWEIGHT, Governor HOLDER, Governor WeightPIN, Governor Weight GASKET, Case CoverHonda GX240K1QA2 Engine Crankshaft Assy Crankshaft AssyWEIGHT, Balancer 13320ZE260113351ZE2010 90745ZE2600 KEY 6.3 X 6.3 X 961006206000Honda GX240K1QA2 Engine Cylinder Barrel Assy Cylinder Barrel AssySHAFT, Governor ARM BOLT, Drain PlugOIL Seal WASHER, Drain Plug 12MMHonda GX240K1QA2 Engine Cylinder Head Assy Cylinder Head AssyGUIDE, VALVE, OS, Optional GUIDE, EX. VALVE, OS, OptionalCLIP, Valve Guide GASKET, Cylinder HeadHonda GX240K1QA2ENGINE FAN Cover Assy FAN Cover AssySwitch ASSY., Engine Stop CLIP, Wire HarnessCLIP, Tube ShroudHonda GX240K1QA2 Engine Flywheel Assy Flywheel AssyFAN, Cooling Flywheel CompNUT, Special 16MM KEY, Special WoodruffHonda GX240K1QA2ENGINE Fueltank Assy Fuel Tank AssyRubber Supporter 107MM JOINT, Fuel TankTank COMP., Fuel *NH1*, Black GASKET, Fuel Filler CAPHonda GX240K1QA2 Engine Ignition Coil Assy Ignition Coil AssyGROMMET, Wire WIRE, Stop Switch 370MMCoil ASSY., Ignition CAP ASSY., Noise SuppressorHonda GX240K1QA2 Engine Muffler Assy Muffler AssyMuffler Comp Protector COMP., MufflerPROTECTOR, EX. Pipe PIPE, EXHonda GX240K1QA2 Engine Piston Assy Piston AssyBOLT, Connecting ROD Ring SET, PISTON, STDRing SET, PISTON, 0.75, Optional PISTON, StandardHonda GX240K1QA2 Engine Recoil Starter Assy Recoil Starter AssyHonda GX240K1QA2 Engine Recoil Starter Assy Honda GX240K1QA2 Engine Engine Labels Engine LabelsEMBLEM, Internal LABEL, CautionMARK, CHOKE, External MARK, OIL ALERT, ESpecial Expediting Service Payment TermsFreight Policy Minimum OrderPage HERE’S HOW to GET Help