Emerson 3000 Parts List Three Stage Frame 36 through, Bearings Oil Seals Top Cover gasket

Page 17

Parts List - Three Stage Frame 36 through 38

Item #

Description

Qty Per Frame

 

 

 

36

37

38

 

 

1

Main housing

1

1

1

2

Top cover

1

1

1

9

Output flange (primary)

1

1

0

10

Output flange (secondary) +

1

1

n/a

15

Output shaft cover (hollow design)

1

1

1

31

Output shaft

1

1

1

41

Pinion axis 3

1

1

1

43

Bevel pinion axis 2

1

1

1

51

Gear axis 4

1

1

1

52

Gear axis 2

1

1

1

53

Bevel gear axis 3

1

1

1

61

Bearing axis 4 left

1

1

1

62

Bearing axis 4 right

1

1

1

63

Bearing axis 2 front

1

1

1

64

Bearing axis 2 rear

1

1

1

65

Bearing axis 3 right

1

1

1

66

Bearing axis 3 left

1

1

1

76

Key for axis 4 gear (rep 51)

1

1

1 **

77

Output shaft key D or G

1

1

1

80

Key (prim. gear)

1

1

1

81

Key (rep. 53)

1

1

1

90

Oil seal axis 4 right

1

1

1

91

Oil seal axis 4 left

1

1

1

93

Ring seal axis 4 (option)

1

1

0

94

O-ring seal axis 4 +

0

0

2***

95

Bearing carrier axis 4 +

0

0

2***

99

Top cover gasket

1

1

1

103

Oil deflector

1

1

1

111

Bearing spacer axis 2

1

1

1

112

Bearing spacer axis 3 right

1

1

1

114

Bearing spacer axis 3 left

1

1

1

115

Bearing spacer axis 2 front

1

1

1

117

Shim axis 2 rear

1 to 3

1 to 3

1 to 3

118

Shim axis 2 front

1 to 3

1 to 3

1 to 3

119

Shims axis 3

1 to 3

1 to 3

1 to 3

120

Bearing shim (SCD)

1

1

0

121

Bearing shim (SCD)

1

1

0

122

End cap

1

1

1

123

Snap ring

1

1

1

124

Extraction washer

1

1

1

125

Snap ring

1

1

1

126

Bushing capscrews

3

3

1

127

Tapered bushing

1

1

1

+not illustrated in exploded view drawing

**there are (2) used on C,B shafts

***not used on C,B shafts

Common Replacement Parts

Item #

Description

Qty Per Frame

 

 

 

36

37

38

 

 

128

Bushing collar

1

1

1

129

Dust cover

1

1

1

130

Bearing snap ring axis #4

1

1

1

131

Bearing snap ring axis #4

1

1

1

132

Bearing snap ring axis 2

1

1

1

133

Bearing snap ring axis 3

1

1

1

134

Snap ring axis #4

1

1

1

136

Snap ring MD axis 4

2

2

0

138

Bearing snap ring axis 2

1

1

1

139

Primary gear fixing snap ring

1

0

1

142

Primary Gear fixing screw

0

1

0

148

Spacer axis 2

1

1

1

152

Shims axis 3

1 to 3

1 to 3

1 to 3

153

Snap ring axis 2

0

0

0

154

Washer axis 2

0

0

0

155

Shim axis 2

0

0

0

165

Nut (rep 64)

1

1

1

166

Lock washer (rep 165)

1

1

1

187

Flange screws

7

9

11

193

Top cover screws

10

11

11

213

Roll pin (flange)

1

1

1

251

Bore Plug

0

0

0

252

Bore plug axis 3 left

1

1

1

253

Bore plug axis 3 right

1

1

1

254

Plain plugs

5

5

4

255

Breather plug

0

0

0

257

Magnetic Pipe Plug

1

1

1

261

Breather plug with dipstick

1

1

1

264

Bore plug axis 4

1

1

1

282

nameplate

1

1

1

284

nameplate rivets

2

2

2

501

Nilos deflector axis 4 (left)

1

1

1

502

Nilos deflector axis 4 (right)

1

1

1

Frame Size

Shaft

Bearings

 

 

Oil Seals

Top Cover gasket

61

62

90

91

 

 

 

36

G-D

32020

32020

85 x 150 x 12

*

JOI414JN001

X

32020

32020

85 x 150 x 12

85 x 150 x 12

 

C-B

6020 ZZ

6020 ZZ

100 X 150 X 13

100 X 150 X 13

 

37

G-D

32024

32024

120 X 180 X 15

*

JOI475JN001

X

32024

32024

120 X 180 X 15

120 X 180 X 15

 

C-B

6024 ZZ

6024 ZZ

120 X 180 X 15

120 X 180 X 15

 

38

G-D

30220

30220

120 X 180 X 15

*

JOI475J N001

X

30224

30224

120 X 180 X 15

120 X 180 X 15

 

C-B

30228

30228

140 x 250 x 15

140 x 250 x 15

 

* Bore plug utilized

17

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Contents Maintenance Installation Instructions9020E Revised January Emerson Industrial AutomationStandard Synthetic Gear Oil Non Food Grade LubricantsStandard Synthetic Gear Oil Food Grade Acceptable Mineral Oil LubricantsQuarts Plug Location and Oil VolumeGearbox Mounting Positions OtN Shaft Mount Reducer Installation End cap Minimum Shaft Minimum Key Mounting Connection Gear Mounting Configuration with Bushing Outboard of LoadLength Frame ClearanceMax Bolt Minimum Shaft KeyGear Clearance Mounting Connection Frame Length Bolt Minimum Shaft Minimum Key Mounting Connection Gear Taper Bushing Selection Dismounting of the Reducer from driven shaft Finished Bore MountingMounting Of Reducer with Finished Bore Shaft Mounting Instructions Torque Arm Assembly InstructionsSeries 3000 Torque Arm Kits OtN Frame Kit Part ID#OtN Series 3000 Gearmotors and Reducer TWO Stage OtN SeriesCommon Replacement Parts Parts List Two Stage Frames 31Item # Description Qty Per Frame Bearings Oil SealsOtN 32-35 Three Stages Quantity Per Unit Three Stage OtN SeriesItem # Description Parts List Three Stage Frame 32 throughFrame Size Bore plug utilizedOtN 36-38 Three Stages Quantity Per Unit Bearings Oil Seals Top Cover gasket Parts List Three Stage Frame 36 throughGear Motor Bearings Seal inches Frame Face Input Parts ListOtN 31 38 Two and Three Stage Quantity Per Unit Description Of Part 320TC/360TC Face Coupling Input Parts ListOtN 36 38 Three Stage Quantity Per Unit AP Input Shaft Parts List Bearings and Seals Gear Motor Input Parts ListDouble Reduction Triple Reduction 36, 37 Reduction Gear Motor Bearing Seal inchesDescription Qty Integral Motor Parts ListFrames 180T, 210T, 250T, A280T Frames 56, 140T
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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