Emerson 3000 installation instructions Plug Location and Oil Volume, Quarts

Page 3

Plug Location and Oil Volume

S2 Configuration - All mounting styles

S1 Configuration - All mounting styles (except foot mounted 33, 34, and 35 – see below)

8

6

5

11

 

3

9

4

 

 

 

2

10

 

 

Design

Gear

 

 

 

 

 

 

Mounting Position

 

 

 

 

 

 

B

 

P

 

H

 

T

 

V

 

W

Frame

Plug Type

 

Oil Volume

 

Oil Volume

 

Oil Volume

 

Oil Volume

 

Oil Volume

 

Oil Volume

Size

 

Plug #

Plug #

Plug #

Plug #

Plug #

Plug #

 

 

 

Quarts+

Quarts+

Quarts+

Quarts+

Quarts+

Quarts*

Reduction

 

Level

12

 

12

 

6

 

6

 

2

 

6

 

 

Drain

2

0.95

6

1.06

2

0.95

12

0.8

5

1.64

2

1.11

31

Breather

6

2

8*D

8*G

8

5

 

 

 

 

 

 

 

Fill

5

 

2

 

12

 

2

 

12

 

5

 

 

Level

4

 

4

 

6

 

6

 

2

 

6

 

Double

32

 

 

 

 

 

 

Drain

2

1.96

6

2.06

2

1.74

4

2.06

4

3.12

2

2.48

 

Breather

6

2

4

2

8

5

 

 

 

 

 

 

 

 

Fill

5

 

2

 

4

 

2

 

2

 

5

 

 

 

 

 

 

 

 

 

 

32

Level

4

 

4

 

5

 

6

 

2

 

6

 

 

Drain

2

0.55

5

1.82

2

1.5

8

1.5

5

2

8

1.4

 

 

Breather

6

3

4

3

8

5

 

 

 

 

 

 

 

 

 

 

Fill

5

 

3

 

4

 

2

 

8

 

4

 

 

33 (A)

Level

3

 

3

 

5

 

6

 

2

 

6

 

 

Drain

2

1.16

5

3.7

2

3.49

4

2.96

5

3.96

8

2.75

 

 

Breather

6

4

4

3

4

5

 

 

 

 

 

 

 

 

 

 

Fill

5

 

2

 

4

 

2

 

2

 

4

 

 

34

Level

3

 

3

 

5

 

6

 

2

 

6

 

 

Drain

2

1.37

5

6.45

2

5.39

4 or 8

4.65

5

6.76

8

3.91

Reduction

 

Breather

6

3

4

3

8

5

 

 

 

 

 

 

 

 

Fill

5

 

2

 

4

 

2

 

8

 

5

 

35

Level

3

 

3

 

6

 

6

 

2

 

6

 

Drain

2

2.85

5

8.88

2

5.39

8

7.72

5

11.42

8

6.61

Breather

6

3

5

3

8

5

Triple

 

 

 

 

 

 

 

 

Fill

5

 

2

 

5

 

2

 

8

 

5

 

 

Level

5**

 

10**

 

4**

 

3**

 

11**

 

9**

 

 

36

Drain

2

6.08

5

19.24

3

14.28

4

12.9

5

23.36

2

13.95

 

 

Breather

5

10

4

3

11

9

 

 

 

 

 

 

 

 

 

 

Fill

5

 

10

 

4

 

3

 

11

 

9

 

 

37

Level

5**

 

10**

 

4**

 

3**

 

11***

 

9**

 

 

Drain

2

10.58

5

25

3

20.3

4

17.97

5

35.94

2

25.05

 

 

Breather

5

10

4

3

11

9

 

 

 

 

 

 

 

 

 

 

Fill

5

 

2

 

4

 

3

 

11

 

9

 

 

 

Level

5**

 

10**

 

4**

 

3**

 

11**

 

9**

 

 

38

Drain

11

10.57

5

34.87

3

29.06

4

22.19

5

43.32

2

25.36

 

Breather

5

10

4

3

11

9

 

 

 

 

 

 

 

 

 

 

Fill

5’

 

11

 

4

 

3

 

11

 

9

 

32

S1 Configurations 33D,33G,33X for Frames 33,34 and 35.

See above for all other mounting.

8

4

5 6

Gear

 

 

 

 

 

 

Mounting Position

 

 

 

 

 

Plug

 

B

 

P

 

H

 

T

 

V

 

W

Frame

 

 

 

 

 

 

Type

Plug

Oil Volume

Plug

Oil Volume

Plug

Oil Volume

Plug

Oil Volume

Plug

Oil Volume

Plug

Oil Volume

Size

 

 

#

Quarts+

#

Quarts+

#

Quarts+

#

Quarts+

#

Quarts+

#

Quarts+

 

Level

3

 

3

 

6

 

5

 

2

 

6

 

33

Draining

6

3.7

2

1.16

4

2.96

2

3.49

5

3.96

8

2.75

Breather

2

6

3

4

4

5

 

 

 

 

 

 

 

 

Filling

2

 

5

 

2

 

4

 

2

 

4

 

 

Level

3

 

3

 

6

 

6

 

2

 

6

 

34

Draining

6

6.45

2

1.37

4 or 8

4.65

2

5.39

5

6.76

8

3.91

Breather

2

6

3

5

8

5

 

 

 

 

 

 

 

 

Filling

2

 

5

 

2

 

5

 

8

 

5

 

 

Level

3

 

3

 

6

 

6

 

2

 

6

 

35

Draining

6

8.88

2

2.65

8

7.72

2

5.39

5

11.42

8

6.61

Breather

2

6

3

5

8

5

 

 

 

 

 

 

 

 

Filling

2

 

5

 

2

 

5

 

8

 

5

 

+Adaptor is assembled to position breather location on top when mounted in this position

** This is location for dipstick to check oil level

***

This location for dipstick with extension added to check oil level

3

 

 

Image 3
Contents Emerson Industrial Automation Installation InstructionsMaintenance 9020E Revised JanuaryAcceptable Mineral Oil Lubricants LubricantsStandard Synthetic Gear Oil Non Food Grade Standard Synthetic Gear Oil Food GradeQuarts Plug Location and Oil VolumeGearbox Mounting Positions OtN Shaft Mount Reducer Installation Clearance Mounting Configuration with Bushing Outboard of LoadEnd cap Minimum Shaft Minimum Key Mounting Connection Gear Length FrameBolt Minimum Shaft Key Gear Clearance Mounting Connection Frame LengthMax Bolt Minimum Shaft Minimum Key Mounting Connection Gear Taper Bushing Selection Finished Bore Mounting Mounting Of Reducer with Finished Bore ShaftDismounting of the Reducer from driven shaft OtN Frame Kit Part ID# Torque Arm Assembly InstructionsMounting Instructions Series 3000 Torque Arm KitsOtN Series 3000 Gearmotors and Reducer TWO Stage OtN SeriesBearings Oil Seals Parts List Two Stage Frames 31Common Replacement Parts Item # Description Qty Per FrameOtN 32-35 Three Stages Quantity Per Unit Three Stage OtN SeriesBore plug utilized Parts List Three Stage Frame 32 throughItem # Description Frame SizeOtN 36-38 Three Stages Quantity Per Unit Bearings Oil Seals Top Cover gasket Parts List Three Stage Frame 36 throughFace Input Parts List OtN 31 38 Two and Three Stage Quantity Per UnitGear Motor Bearings Seal inches Frame Face Coupling Input Parts List OtN 36 38 Three Stage Quantity Per UnitDescription Of Part 320TC/360TC AP Input Shaft Parts List Reduction Gear Motor Bearing Seal inches Gear Motor Input Parts ListBearings and Seals Double Reduction Triple Reduction 36, 37Integral Motor Parts List Frames 180T, 210T, 250T, A280T Frames 56, 140TDescription Qty
Related manuals
Manual 88 pages 63.05 Kb Manual 60 pages 24.1 Kb Manual 88 pages 36.41 Kb Manual 32 pages 13.16 Kb Manual 76 pages 17.32 Kb Manual 184 pages 52.9 Kb

3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.