Emerson Lubricants, Standard Synthetic Gear Oil Non Food Grade, Combined OtN 3000 Gearing

Page 2

Lubricants

Series 3000 OtN gearing is shipped with one of the following synthetic lubricants per the table below and fitted with a magnetic drain. Each reducer is filled according to the mounting position specified when ordered. Refer to unit nameplate and the chart and table on page 4 and 5 for mounting position arrangement for your unit.

In the case of synthetic oil, the lubricant does not require changing but it is recommended that proper oil level be checked periodically.

Standard Synthetic Gear Oil (Non - Food Grade)

No Backstop

Manufacturer

-25° F to 125° F

(-30° C to 50° C)

 

Fuchs*

Sintogear* 125

Mobil*

Mobilgear* SHC 150

Shell*

Omala* S4 GX 150

With Backstop (1)

Manufacturer

-25° F to 125° F

(-30° C to 50° C)

 

Shell

Morlina S4 B 700

Mobil

SHC 629

Standard Synthetic Gear Oil (Food Grade)

No Backstop

Manufacturer

22° F to 125° F

(-20° C to 50° C)

 

Mobil

SHC Cibus 150

CAUTION:  Never mix synthetic oil and mineral oil.

(1)Never use extreme pressure (EP) oil in a reducer with a backstop.

Acceptable Mineral Oil Lubricants

Ambient Range of Installation

-4°F to 14°F

 

14°F to 122°F (-10°C to 50°C)

 

122°F and Above

(-20°C to 10°C)

 

No Backstop

 

With Backstop (1)

(50°C +)

 

 

 

 

 

 

 

 

 

 

ISO VG 68

ISO VG 100

ISO VG 150

ISO VG 220

ISO VG 150

ISO VG 320

 

 

 

 

 

 

Combined OtN 3000 Gearing

Consists of an OtN primary gear housing and a CbN secondary gear housing. The table below provides the CbN oil volumes in quarts.

OtN

Sec.

 

 

 

 

 

 

 

Mounting Position

 

 

 

 

 

 

 

Frame

Gear

 

B

 

P

H

 

T

 

 

V

 

W

Size

Size

Prim.

Sec.

Prim.

 

Sec.

Prim.

 

Sec.

Prim.

 

Sec.

Prim.

 

Sec.

Prim.

 

Sec.

3245

CbN 30

**

0.64

**

 

0.64

**

 

0.64

**

 

0.64

**

 

0.64

**

 

0.64

3365

CbN 31

**

0.63

**

 

1.16

**

 

0.90

**

 

1.00

**

 

1.22

**

 

1.48

3475/3476

CbN 31

**

0.63

**

 

1.16

**

 

0.90

**

 

1.00/1.30

**

 

1.22

**

 

1.48

3585/3586

CbN 31

**

0.63

**

 

1.16

**

 

0.90

**

 

1.00/1.30

**

 

1.22

**

 

1.48

3695/3696

CbN 32

**

1.00

**

 

2.38

**

 

1.64

**

 

1.85/2.43

**

 

2.38

**

 

2.85

3705/3706

CbN 32

**

1.00

**

 

2.38

**

 

1.64

**

 

1.85/2.43

**

 

2.38

**

 

2.85

3825/3826

CbN 32

**

1.00

**

 

2.38

**

 

1.64

**

 

1.85/2.43

**

 

2.38

**

 

2.85

**Refer to table on page 5 for the OtN oil volume based on frame size, Mounting Configuration, Mounting Position and Type of Mounting ( i.e. Foot, Flange, etc.) of your unit.

Combined Reduction

Primary

Combined Reduction

Secondary

*The following trade names, trademarks and/or registered trademarks are used in this material by Emerson Power Transmission Corporation are NOT owned or controlled by Emerson Power Transmission Corporation and are believed to be owned by the following parties: Fuchs and Sintogear: Fuchs Corporation; Mobil and Mobilgear: Exxonmobil Oil Corporation; Shell and Omala: Shell Petroleum Incorporated.

Emerson Power Transmission Corporation cannot and does not represent or warrant the accuracy of this information.

2

Page 1 Page 3
Image 2
Page 1 Page 3
Contents 9020E Revised January Installation InstructionsMaintenance Emerson Industrial AutomationStandard Synthetic Gear Oil Food Grade LubricantsStandard Synthetic Gear Oil Non Food Grade Acceptable Mineral Oil LubricantsPlug Location and Oil Volume QuartsGearbox Mounting Positions OtN Shaft Mount Reducer Installation Length Frame Mounting Configuration with Bushing Outboard of LoadEnd cap Minimum Shaft Minimum Key Mounting Connection Gear ClearanceMax Bolt Minimum Shaft KeyGear Clearance Mounting Connection Frame Length Bolt Minimum Shaft Minimum Key Mounting Connection Gear Taper Bushing Selection Dismounting of the Reducer from driven shaft Finished Bore MountingMounting Of Reducer with Finished Bore Shaft Series 3000 Torque Arm Kits Torque Arm Assembly InstructionsMounting Instructions OtN Frame Kit Part ID#TWO Stage OtN Series OtN Series 3000 Gearmotors and ReducerItem # Description Qty Per Frame Parts List Two Stage Frames 31Common Replacement Parts Bearings Oil SealsThree Stage OtN Series OtN 32-35 Three Stages Quantity Per UnitFrame Size Parts List Three Stage Frame 32 throughItem # Description Bore plug utilizedOtN 36-38 Three Stages Quantity Per Unit Parts List Three Stage Frame 36 through Bearings Oil Seals Top Cover gasketGear Motor Bearings Seal inches Frame Face Input Parts ListOtN 31 38 Two and Three Stage Quantity Per Unit Description Of Part 320TC/360TC Face Coupling Input Parts ListOtN 36 38 Three Stage Quantity Per Unit AP Input Shaft Parts List Double Reduction Triple Reduction 36, 37 Gear Motor Input Parts ListBearings and Seals Reduction Gear Motor Bearing Seal inchesDescription Qty Integral Motor Parts ListFrames 180T, 210T, 250T, A280T Frames 56, 140T
Related manuals
Manual 88 pages 63.05 Kb Manual 60 pages 24.1 Kb Manual 88 pages 36.41 Kb Manual 32 pages 13.16 Kb Manual 76 pages 17.32 Kb Manual 184 pages 52.9 Kb

3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
Top Page Image Contents