Master Chef outdoor Stovetop, T420, Traveling Chef, T620, T360, H405, R480 Safety Hose and Regulator

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LP Cylinder Leak Test For Your Safety

ATTENTION: Leak Test must be repeated each time the LP cylinder is exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks

• BBQ must be leak tested outdoors in a well ventilated area, away from ignition sources such as gas fired electrical appliances. During leak test, keep your BBQ away from open flames or sparks.

ºUse a clean paint brush and a 50/50 mild soap and water mixture.

º Brush soapy solution onto areas indicated by arrows in figure A.

DO NOT USE HOUSEHOLD CLEANING AGENTS:

Damage to gas train components can result.

Figure A

WARNING

If growing bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department.

SAFETY HOSE AND REGULATOR

Propane Models:

Your Barbecue is designed to operate on L.P gas at a pressure of 2.74Kpa (11” water column). A regulator preset to this pressure is supplied with

your Barbecue.

Hose and Regulator comes equipped with the following:

 

Type 1 quick closing connection system which incorporates the following

 

safety features:

 

• Will limit the gas flow until a POSITIVE CONNECTION has been made

Nipple has to be centered

into the LP cylinder valve.

 

• Has a THERMAL COMPONENT that will automatically shut off the flow of gas

 

if a temperature of 115-150°C (240-300°F) is reached.

 

• Has a Flow Limiting Feature, which will restrict the flow of gas to 10 cubic ft/ hour

 

in the event of a leak, improper lighting procedure, or regulator malfunction.

 

Connecting Regulator to the LP Cylinder

 

1. LP cylinder must be properly secured onto grill.

 

2. Turn all control knobs to the OFF position.

 

3. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.

 

4. Remove the protective cap from LP cylinder valve. Always use cap and strap

 

supplied with valve.

 

5. Hold regulator and insert nipple into LP cylinder valve. Hand tighten the

 

coupling nut. Hold the regulator in a straight line with LP cylinder valve so

 

as not to cross-thread the connection.

 

6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal

Hold coupling nut and

on the back-check feature in the LP cylinder valve, resulting in some resistance.

regulator as shown for

 

proper connection to

NOTE:

LP cylinder valve.

 

If you cannot complete the connection, disconnect regulator and repeat

 

steps 5 and 6. If you are still unable to complete the connection, do not

 

use this regulator!

 

DANGER

Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

LEAK TESTING THE VALVE, HOSE AND REGULATOR ASSEMBLY

1.Turn all grill control knobs to OFF.

2.Ensure that the regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a leak at the connection. Correct before proceeding.

4.Brush soapy solution onto hose and regulator and all connections from the LP tank to the main and side burner manifold.

5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and re-tighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts. Order new parts by providing the serial number, model number, name and part number of items required (see parts list) to a Customer Care Agent 1-877-707-5463.

6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

ATTENTION

If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior to the outdoor cooking gas appliance being put into operation. The replacement hose assembly shall be that specified by the manufacturer.

WARNING

For all new, at home, natural gas connections please contact a certified gas technician to install your natural gas barbecue.

FOR NATURAL GAS MODELS (if applicable)

All Master Chef Natural Gas Barbecues come equipped with a 10’or 12’Natural Gas hose with a quick connect socket connection. This will allow you to attach your Barbecue to your residential gas line.

To Connect

1.Push back the sleeve on the Quick Connect socket and insert plug and release the sleeve as shown.

2.Push the two pieces together until the sleeve snaps forward, to lock the plug in the socket.

To Disconnect

1.Push sleeve back and pull the plug out.

Testing For Gas Leaks

Before attempting to operate this Grill:

Always confirm that all burner control knobs are in the OFF position.

Always connect the gas supply hose first, open lid and then open the gas shutoff valve.

ºAlways use a brush or spray bottle to apply a 50/50 solution of liquid soap and water to all connection points, to test for gas leaks. Never use a match or open flame for that purpose.

ºAlways look for bubbles to appear, as the appearance of bubbles will indicate a gas leak.

º Always turn off the gas immediately and tighten the connection, if you find that a leak has been detected.

ºBefore lighting the grill, always repeat this procedure until no further gas leaks are found.

ºIf a leak cannot be stopped, do not attempt to light the grill. Always contact a certified Natural Gas technician for assistance or the Master Chef Customer Care Hotline for assistance. 1-888-707-5463.

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Contents Warranty For your family’s safety, please check the followingTable of Contents InstallationAdditional Warnings GAS Cylinder RequirementsGAS HOOK-UP’S and Warnings Cylinder REMOVAL, Transport and StorageCylinder Filling LP Liquid Petroleum GASSafety Hose and Regulator Leak Testing the VALVE, Hose and Regulator AssemblyNatural GAS HOOK-UPS and Warnings Operation Lighting InstructionsCooking and Performance Grilling TipsGeneral Side Burner Tips General Infrared Rotisserie Burner TipsTroubleshooting For Your SafetyFlash Fires Grease FiresProblem Cause Corrective Action Problem Identifying the CauseCleaning and Maintenance Storing Your BBQ Warranty and ServiceIf Your Product is Damaged Limitation and Exclusions