Char-Broil 463620809 LP Tank Exchange, LP Tank Leak Test, Connecting Regulator To The LP Tank

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LP Tank Exchange

Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual.

Always keep new and exchanged LP tanks in upright position during use, transit or storage.

Leak test new and exchanged LP tanks BEFORE connecting to grill.

LP Tank Leak Test

For your safety

Leak test must be repeated each time LP tank is exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles.

WARNING

If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department!

useDo not household cleaning agents. Damage to gas

train components can result.

Connecting Regulator To The LP Tank

1.LP tank must be properly secured onto grill. (Refer to assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop.

4.Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve.

lo

ck

 

wi

ff C

 

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OPD Hand Wheel

Type 1 outlet with thread on outside

Safety Relief Valve

Strap and Cap

Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.

5.Hold regulator and insert nipple into LP tank valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP tank valve so as not to cross- thread the connection.

Nipple has to be centered

into the LP tank valve.

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Contents Date Purchased Estimated assembly time 35-40 minutesThis Grill is for Outdoor USE only Table of ContentsCalifornia Proposition Installation Safety PrecautionsLP Tank Removal, Transport And Storage USE and CareLP Liquefied Petroleum Gas LP Cylinder FillingFor your safety Connecting Regulator To The LP TankUseDo not household cleaning agents. Damage to gas LP Tank ExchangeTurn all grill control knobs to OFF Leak Testing Valves, Hose and RegulatorConnection, do not use this regulator For Safe Use Of Your Grill And To Avoid Serious Injury Safety TipsIgnitor Lighting SDo not lean over grill while lightingBurner Flame Check General Grill CleaningHose Check Turning Grill OffTurn gas off at control knobs and LP cylinder Cleaning the Burner AssemblyGrilling Guide Getting Started TemperatureFirst Time Use Lava Rock / BriquettesGrilling Guide Grilling Food SafetyDirect Cooking Indirect CookingGrilling Guide Tips & Tricks Usda Recommended Safe Minimum Internal TemperaturesGrilling Guide Cleaning Your Grill All Parts Year from date of purchase Limited WarrantyNot Pictured Parts ListKey Qty Description Parts Diagram Left Leg AssemblyFront Panel Cone side of wheel against legBack Braces to Cart WheelsValve/Hose/Regulator and Ignitor Hose Main burner valveControl Panel Tank Retainer Heat Shield5x15 Fiber washer Burner ,Firebox and Control KnobShelves Lid Handle and Upper Hinges Lower HingesSwing Away LidHeat Tent and Cooking Grate Not included Emergencies Possible Cause Prevention/Solution TroubleshootingElectronic Ignition Page Page Page