Char-Broil 463420509 LP Tank Exchange, LP Tank Leak Test, Connecting Regulator To The LP Tank

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LP Tank Exchange

Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual.

Always keep new and exchanged LP tanks in upright position during use, transit or storage.

Leak test new and exchanged LP tanks BEFORE connecting to grill.

LP Tank Leak Test

For your safety

Leak test must be repeated each time LP tank is exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles.

WARNING

If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department!

useDo not household cleaning agents. Damage to gas

train components can result.

Connecting Regulator To The LP Tank

1.LP tank must be properly secured onto grill. (Refer to assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop.

4.Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve.

lo

ck

 

wi

ff C

 

se

O

 

 

OPD Hand Wheel

Type 1 outlet with thread on outside

Safety Relief Valve

Strap and Cap

Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.

5.Hold regulator and insert nipple into LP tank valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP tank valve so as not to cross- thread the connection.

Nipple has to be centered

into the LP tank valve.

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Contents Date Purchased Estimated assembly time 35-40 minutesThis Grill is for Outdoor USE only Table of ContentsCalifornia Proposition Installation Safety PrecautionsFirst Time Use TemperatureLava Rock / Briquettes Pre-Heating Your GrillDirect Cooking Food SafetyIndirect Cooking Rotisserie CookingUsda Recommended Safe Minimum Internal Temperatures General Cleaning Why Clean?Routine Care Storing Your GrillLP Tank Removal, Transport And Storage USE and CareLP Liquefied Petroleum Gas LP Cylinder FillingFor your safety Connecting Regulator To The LP TankUseDo not household cleaning agents. Damage to gas LP Tank ExchangeLeak Testing Valves, Hose and Regulator Connection, do not use this regulatorTurn all grill control knobs to OFF Safety Tips For Safe Use Of Your Grill And To Avoid Serious InjuryIgnitor Lighting Sideburner Match Lighting Sideburner Ignitor LightingBurner Flame Check Hose CheckTurn gas off at control knobs and LP cylinder Cleaning the Burner AssemblyItems Manufacturer will not PAY for Limited Warranty Statement REVKey Qty Description Parts ListParts Diagram Front AssemblyMagnet #10-24x1/2 screws 5mm flat washers 5mm lock washers #8-32x3/8 Machine screws Side shelf Sharp EDGES! Wear gloves if necessary Sideburner Burner #8-32 flange nuts Sideburner Lid#8-32 flange nut Sideburner Cooking Grate Swing Away Cooking GratesGrease Cup Wire LP Cylinder Not included Emergencies Possible Cause Prevention/Solution TroubleshootingElectronic Ignition Section Troubleshooting Electronic IgnitionPage Please register your product online at