Char-Broil 463420509 Leak Testing Valves, Hose and Regulator, Turn all grill control knobs to OFF

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Hold coupling nut and regulator

as shown for proper connection

to LP cylinder valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator!

DANGER

Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

Outdoor gas appliance is not intended to be installed in or on a boat.

Outdoor gas appliance is not intended to be installed in or on an RV.

Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

Do not use grill until leak-tested.

If a leak is detected at any time, STOP and call the fire department.

If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department!

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.

4.Brush soapy solution onto areas circled below.

NOTE: Sideburner

shelf fascia not

shown for clarity.

5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts.

6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

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Contents Estimated assembly time 35-40 minutes Date PurchasedTable of Contents This Grill is for Outdoor USE onlyInstallation Safety Precautions California PropositionLava Rock / Briquettes TemperatureFirst Time Use Pre-Heating Your GrillIndirect Cooking Food SafetyDirect Cooking Rotisserie CookingUsda Recommended Safe Minimum Internal Temperatures Routine Care Why Clean?General Cleaning Storing Your GrillLP Liquefied Petroleum Gas USE and CareLP Tank Removal, Transport And Storage LP Cylinder FillingUseDo not household cleaning agents. Damage to gas Connecting Regulator To The LP TankFor your safety LP Tank ExchangeConnection, do not use this regulator Leak Testing Valves, Hose and RegulatorTurn all grill control knobs to OFF For Safe Use Of Your Grill And To Avoid Serious Injury Safety TipsIgnitor Lighting Burner Flame Check Sideburner Ignitor LightingSideburner Match Lighting Hose CheckCleaning the Burner Assembly Turn gas off at control knobs and LP cylinderLimited Warranty Statement REV Items Manufacturer will not PAY forParts List Key Qty DescriptionParts Diagram Assembly FrontMagnet #10-24x1/2 screws 5mm flat washers 5mm lock washers #8-32x3/8 Machine screws Side shelf Sharp EDGES! Wear gloves if necessary #8-32 flange nuts Sideburner Lid Sideburner Burner#8-32 flange nut Sideburner Cooking Grate Cooking Grates Swing AwayGrease Cup Wire LP Cylinder Not included Troubleshooting Emergencies Possible Cause Prevention/SolutionElectronic Ignition Troubleshooting Electronic Ignition SectionPage Please register your product online at