Weber SKYLINETM 520 Annual Maintenance, MWARNING Do not ignite burners while leak checking

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Annual Maintenance

After a period of nonuse we recommend that you perform the following maintenance procedures for your safety.

mWARNING: Check hose before each use of barbecue for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the barbecue. Replace using only Weber authorized replacement manifold assembly. Order from Weber- Stephen Products Co., Customer Service Center or authorized dealer.

■Inspect the burners for correct flame pattern. Clean if necessary, following the procedures outlined in the "General Maintenance" section of this manual.

■Check all gas fittings for leaks.

mDANGER

Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. This will result in a fire or explosion which can cause serious bodily injury or death, and damage to property.

mWARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting.

You will need: a soap and water solution and a rag or brush to apply it.

To perform leak checks: Make sure all burners are in the OFF position. Turn on gas supply.

Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows there is a leak.

Note - Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks.

mWARNING: Do not ignite burners while leak checking.

Check:

a)Hose to manifold connection. Figure 8 (a).

b)Regulator to tank connection. Figure 8 (b).

mWARNING: If there is a leak at connection (a), retighten the fitting with a wrench and recheck for leaks with soap and water solution.

If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact

Weber-Stephen Customer Service.

Check:

c)Valves to manifold connections. Figure 8 (c).

d)The hose to regulator connection. Figure 8 (d).

mWARNING: If there is a leak at connections

(b), (c) or (d), turn OFF the gas. DO NOT OPERATE

THE BARBECUE. Contact Weber-Stephen Customer Service.

When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.

(a)

(b)

(c)

(d)

Figure 8

Inspection and Cleaning of the Weber Spider Stopper Guards

To inspect the Spider Stopper Guards, remove the control panel and look to see if they have dust or dirt on their outside surfaces. If they are dirty, brush off the outside surface of the Spider Stopper Guards with a soft bristle brush (an old toothbrush for example). Check that there are no gaps in the Spider Stopper Guards’ seams or in the fit around the burners or valves. (See Section "General Maintenance".)

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Contents Skyline LP GAS Units only MDANGER MWARNINGSWarranty Patents and Trademarks Contents Operating area For Installation in CanadaGeneral Instructions StorageAssembly Check package contentsStep BER E W REB Check contents of hardware packs Assemble top frame Assemble wheel frameContinue frame assembly Install tubing plugsAdd front panel Add cooking box Install tank panel assembly and frame connector Install manifold bracketInstall igniter Add fuel scale assemblyMCAUTION Do not remove adjustment wing nut from tank scale Set LP fuel scaleFill LP tank Connect LP tank Check that all burner valves are offCheck for gas leaks MWARNING Do not ignite burners when leak checkingCooking box with finger grip toward you. Figure Install Flavorizer Bars and Cooking GratesInstall the bottom tray Slide the bottom tray onto the mounting rails underAdd tool holders, control panel and burner control knobs Install LidComplete accessory installation To Extinguish LightingManual Lighting Storage and/or Nonuse Periodic CleaningCooking Storage and/or NonuseConnecting the filled LP tank Refilling the LP tankRemoval of the LP tank Engaged DOT 4BA240 Safe handling tips for LP GasAnnual Maintenance Inspection and Cleaning of the Weber Spider Stopper GuardsMWARNING Do not ignite burners while leak checking Weber Spider Stopper Guards General MaintenanceMain Burner Cleaning Procedure MCAUTION Do not enlarge the burner ports when cleaningTo reinstall the burners, reverse steps c through g Crossover Ignition System Operations MCAUTION Do not line the bottom tray with aluminum foil Burner does not light, or flame is low in High position12-13 45 46 48-49 Parts List Page Page Final Word Thanks

SKYLINETM 520 specifications

The Weber SKYLINETM 520 is a standout in the realm of outdoor grilling, setting the benchmark for modern grill technology and performance. This innovative gas grill combines sophisticated design with exceptional functionality, making it a popular choice for both novice grillers and seasoned barbecue enthusiasts.

One of the most notable features of the SKYLINETM 520 is its spacious cooking area, which spans an impressive 520 square inches. This generously sized cooking surface allows users to prepare large meals for family gatherings or backyard barbecues with ease. Complementing this is the stainless-steel cooking grates that not only enhance heat retention but are also easy to clean and maintain.

The grill is equipped with powerful burners that deliver consistent and even heat across the cooking surface. With a total output of 48,000 BTUs, the SKYLINETM 520 boasts excellent heating capabilities, ensuring that meats are seared to perfection while vegetables cook evenly. Additionally, the grill features a dedicated side burner, perfect for preparing sauces or side dishes while grilling.

Incorporating advanced technology, the SKYLINETM 520 is designed with Weber's patented GS4 grilling system. This system includes a reliable infinity ignition, which ensures that the grill fires up quickly and effortlessly every time. Additionally, the grill features superior grease management with its easy-to-clean grease tray and catch pan, minimizing flare-ups and making cleanup a breeze.

Another key characteristic of the SKYLINETM 520 is its sleek and modern aesthetic. The grill's elegant design includes a stylish cabinet for storage, allowing users to neatly stow away grilling accessories. The durable construction ensures that it can withstand the rigors of outdoor use, while the stainless-steel finish adds a touch of sophistication.

Furthermore, the SKYLINETM 520 is designed with impressive versatility. The grill is compatible with Weber's flavorizer bars, which enhance the grilling experience by giving meats a rich, smoky flavor. Users can also explore various cooking techniques like direct and indirect grilling, making it easier to achieve perfectly cooked dishes.

In conclusion, the Weber SKYLINETM 520 is a testament to quality craftsmanship and innovative technology. With its ample cooking space, powerful burners, advanced features, and stylish design, this grill is an excellent addition to any outdoor cooking setup, promising memorable meals and enjoyable grilling experiences for years to come.
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