Weber 500 LX General Maintenance, Weber Spider Stopper Guards, Main Burner Flame Pattern

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General Maintenance

Weber Spider Stopper Guards

Your Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the air shutter. Figure 4. This could result in a fire in and around the air shutters, under the control panel, causing serious damage to your barbecue.

Venturi

Main Burner Flame Pattern

The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture. The correct flame pattern is shown in Figure 6.

Tips occasionally yellowish

Burner inside cooking box

Light blue

Venturi fin

Air shutter

Figure 4

The Weber Spider Stopper Guard is factory installed. It fits tightly around the air shutter section of the burner tube and the valve, thereby preventing spiders and other insects access to the burner tubes through the air shutter openings. Figure 5.

Flames

Figure 6

Dark blue

 

 

If the flames do not appear to be uniform the length of the burner tube, follow the burner cleaning procedures.

Main Burner Cleaning Procedure

Turn off the gas supply. Remove the manifold. (See Section “Replacing the main burners”.)

Look inside each burner with a flashlight. Figure 7.

Weber Spider

Stopper Guard

Figure 5

We recommend that you inspect the Weber Spider Stopper Guards at least once a year. (See Section “Annual Maintenance”.) Also inspect and clean the Spider Stopper Guards if any of the following symptoms should ever occur.

1.The smell of gas in conjunction with the burner flames appearing yellow and lazy.

2.Barbecue does not reach temperature.

3.Barbecue heats unevenly.

4.One or more of the burners do not ignite.

Figure 7

Clean the inside of the burners with a wire (a straightened out coat hanger will work). Figure 8. Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a brass bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.

Figure 8

mCAUTION: Do not enlarge the burner ports when cleaning.

mDANGER

Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property.

Replacing Main Burners

a)Your Weber Gas Barbecue must be OFF and cool.

b)Turn gas OFF at source.

c)Remove control panel: take off the burner control knobs. Remove the screws holding the control panel in place. Lift off the control panel.

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Contents Spirit 500 LX Series LP GAS Units only MDANGER MWARNINGSWarranty Patents and Trademarks Contents Storage For Installation in CanadaGas supply testing General InstructionsStep AssemblyCheck package contents Check contents of hardware packs Assemble top frame Assemble wheel frameAdd front panel Continue frame assemblyInstall tubing plugs Add cooking box General Specifications for Piping Install manifold bracketInstall frame connector Install gas supplyTest connections Typical natural gas supply installation. FigureGas line piping Connect flexible hose to manifold Install igniterCheck that all burner valves are off MWARNING Do not ignite burners while leak checking Check for gas leaksMCAUTION Do not line bottom tray with aluminum foil Install Flavorizer Bars and Cooking GratesInstall the bottom tray Add tool holders, control panel and burner control knobs Install LidComplete accessory installation To Extinguish LightingManual Lighting Preheating Periodic CleaningCooking Storage and/or NonuseInspection and Cleaning of the Weber Spider Stopper Guards Annual MaintenanceWeber Spider Stopper Guards General MaintenanceMain Burner Cleaning Procedure MCAUTION Do not enlarge the burner ports when cleaningTo reinstall the burners, reverse steps c through g Crossover Ignition System Operations MCAUTION Do not line the bottom tray with aluminum foil Burner does not light, or flame is low in High positionPage 11-12 Parts List Page Page Final Word Thanks