GAS Leak Testing, Counter-Clockwise | Brinkmann QXD-01, QXD-25

INSTR-Outdoor Cooker.QXD 9/25/01 5:42 PM Page 5

GAS LEAK TESTING

THE GAS LEAK TESTING PROCEDURE MUST BE PERFORMED EVERY TIME THE TANK IS CONNECTED TO COOKER.

WARNING

•Gas leak testing must be performed outdoors in a well ventilated area.

•During the gas leak testing procedure, always keep unit away from open flames, sparks or lit cigarettes.

•Never use a flame to check for gas leaks.

•Always use the propane tank valve to turn the unit OFF. The needle valves are used when lighting the burners and to adjust the flame.

•Never use a unit that has a gas leak. Contact The Brinkmann Corporation’s Customer Service Department for replacement parts at 1-800-527-0717.

1.Make sure the propane tank valve and needle valves are turned OFF.

2.Make sure male SAE fitting is properly attached to air shutter refer to "Assembly Instructions". Attach POL fitting to tank using adjustable wrench and tighten by turning

COUNTER-CLOCKWISE.

3.Prepare a soapy water solution (one part dishwashing liquid to three parts water) to test for gas leaks in the hose and connections. Apply a generous amount of the soapy mixture to the regulator, POL fitting, control valve, the entire length of hose and SAE fitting (located near the air shutter).

4.With the needle valves in the "OFF" position, open the propane tank valve two full turns (counter-clockwise). Next, open the needle valves fully and check for bubbles at control valve, along the entire length of hose and at the SAE fitting. DO NOT LEAVE GAS ON FOR MORE THAN 10 SECONDS. If soapy mixture starts bubbling, gas is leaking through the connection or hose. Turn the propane tank valve OFF and retighten the connection that is leaking gas. Repeat procedure with soapy mixture until gas no longer leaks. NEVER USE A FLAME TO CHECK FOR GAS LEAKS. Turn the propane tank valve OFF after each test.

5.Once all gas leaks have been sealed, WAIT AT LEAST 5 MINUTES FOR GAS FUMES TO DISSIPATE BEFORE LIGHTING THE BURNER.

Carefully follow "Operating Instructions" to light the burner and properly operate this unit.

Regulator

Propane Tank Valve

Needle Valves

NOTE: POL fittings are made with a metal to metal seal and must be made very tight to prevent leaking. Make sure to not cross-thread fittings while tightening.

Watch For Bubbles