Panasonic CU-KE12NK1 Case of Compressor Malfunction, Procedure for Replacing Compressor

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11-5. In Case of Compressor Malfunction

CAUTION

Should the compressor malfunction, be sure to make the switch to a replacement compressor as quickly as possible.

Use only the tools indicated exclusively for R410A. See "11-3. Tools Specifically for R410A."

11-5-1. Procedure for Replacing Compressor

(1) Recovering refrigerant

Any remaining refrigerant inside the unit should not be released to the atmosphere, but recovered using the refrigerant recovery unit for R410A.

Do not reuse the recovered refrigerant, since it will contain impurities.

(2) Replacing Compressor

Soon after removing seals of both discharge and suction tubes of the new compressor, replace it quickly.

(3) Checking for sealing

Use nitrogen gas for the pressurized gas, and never use a refrigerant other than R410A. Also do not use oxygen or any flammable gas.

(4) Evacuation

Use a solenoid valve-installed vacuum pump so that even if power is cut off in the middle of evacuation of air due to a power interruption, the valve will prevent the pump oil from flowing back.

The equipment may be damaged if moisture remains in the tubing, thus carry out the evacuation thoroughly.

When using a vacuum pump with exhaust air volume more than 0.883 cu.ft./min. and ultimate vacuum pressure rate of 50 micron Hg.

(1)Recover refrigerant

OK

(2)Replace compressor

OK

(3)Check for sealing

OK

(4)Evacuation

OK

(5) Recharge

Standard time for evacuation

Length of tubing

Less than 33 ft. (10 m)

More than 33 ft. (10 m)

 

 

 

Evacuation time

More than 10 minutes

More than 15 minutes

 

 

 

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Contents 852 361 Outdoor Model No. Product Code NoSafety Precautions Prohibit Table of Contents CZ-RD515U CS-KE12NB41 & CZ-18BT1U + CU-KE12NK1Operating Range Temperature Indoor Air Intake Temp Outdoor Air Intake TempUnit Specifications SpecificationsIndoor Unit CS-KE12NB41 & CZ-18BT1UDimensions & Weight Outdoor Unit Dimensions & Weight Indoor Unit230V CU-KE18NKUCU-KE18NKU 208V CZ-KE18NB4UW & CZ-18BT1U Indoor Unit Major Component SpecificationsIndoor Unit Body CS-KE12NB41 Indoor Unit Panel CZ-18BT1UCB-CS-KE18NB4U Indoor Unit Body CS-KE18NB4UWOutdoor Unit CU-KE12NK1 Outdoor UnitCompressor External FinishOutdoor Unit CU-KE18NKU Indoor Unit CS-KE12NB41 & CZ-18BT1U Other Component SpecificationsIndoor air temp sensor ModelKTEC-35-S98 Outdoor air temp sensorUnit inch mm Dimensional DataUnit inch mm 852-0-0010-12700-0 Unit inch mm 852-0-0010-13200-0 Outdoor unit Refrigerant Flow DiagramRefrigerant Flow Diagram Outdoor unit Indoor Unit CS-KE12NB41 & CZ-18BT1U Outdoor Unit CU-KE12NK1 Temperature ChartsPerformance Data High pressure performance chart Indoor Unit CS-KE18NB4UW & CZ-18BT1U Outdoor Unit CU-KE18NKU At wide Pressure CU-KE12NK1 Power Supply 115V Single Phase 60Hz Cooling CapacityCooling Capacity CS-KE18NB4UW & CZ-18BT1U Power Supply 230V Single Phase 60Hz Cooling CapacityCooling Capacity Low Ambient 740 11,860 800 24.4 TH Total Heating Capacity BTU/h Power Supply 115V Single Phase 60Hz Heating CapacityHeating Capacity Power Supply 230V Single Phase 60Hz Heating Capacity Electrical Data Electrical CharacteristicsCooling HeatingVoltage208V Cooling Voltage230V Cooling8FA2-5250-46900-2 CS-KE12NB4118BT1U Outdoor Unit CU-KE12NK1 8FA2-5251-12200-2 Controller Address Setting of the Remote Controller MaintenanceHow to Connect How to DisconnectRemove the air intake grill Disassembly ProcedureDisconnect the connectors in the control box Remove the ceiling panel Remove the power box and control box Remove the indoor air temperature sensorScrew Ground cable CN07 CN03 CN09 CN06 Remove the main body lower section Remove the heat exchanger sensor Remove the drain pump and float switchRemove the heat exchanger Remove the turbo fan and fan motorOperation Functions FunctionsEmergency operation Auto cooling/heating operationLamp colors Timer backupProtective Functions Compressor discharge temperature controlOverload prevention during heating Freeze preventionReverse-Cycle Defrosting Defrost detection and releaseCT Peak current cut-off control Method of Self-Diagnostics Troubleshooting Before Calling for ServicePrecautions before Performing Inspection or Repair Indoor Unit Self-diagnostics LampsChecking the Indoor and Outdoor Units Using the TEST/T-RUN terminalsReplace the controller Replace the circuit board or the fuseOff Blinking Illuminated Serial Communication Error Identification ProcedureBefore the Operation Condition E01From the previous page a Condition E12 Indoor Fan Motor Trouble Diagnosis of Fan MotorOutdoor Fan Motor Noise malfunction Noise Malfunction and Electromagnetic InterferenceElectromagnetic interference Locations most susceptible to noise Trouble CorrectionChecking Electrical Components Power Supply CordMeasurement of Insulation Resistance Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy Characteristics of New Refrigerant R410A Refrigerant R410A Special Precautions When Servicing UnitWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorAmount in the charging cylinder is less than 20% Configuration and characteristics of cylindersExample To prevent the compositionRecharging Case Refrigerant is LeakingWelding leaking points Charging Additional Refrigerant When Tubes are ExtendedRetro-Fitting Existing Systems Use of Existing Units
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CZ-18BT1U, CS-KE12NB41, CS-KE18NB4UW, CU-KE18NKU, CU-KE12NK1 specifications

The Panasonic CS-KE18NB4UW and CU-KE12NK1, along with the CS-KE12NB41, CZ-18BT1U, and CU-KE18NKU, represent a suite of advanced air conditioning solutions built with cutting-edge technologies designed to provide optimal comfort, energy efficiency, and air quality in various settings.

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