Panasonic CU-4KE24NBU, CU-4KE31NBU, CU-3KE19NBU service manual General

Page 100

1. General

This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instruc- tions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.

If the electric wiring diagram does not appear in this manual, please check for the diagram on the indoor unit.

1-1. Tools Required for Installation (not supplied)

1.

Standard screwdriver

7.

Hacksaw

13.

Torque wrench

2.

Phillips head screwdriver

8.

Core bits

14.

Adjustable wrench

3.

Knife or wire stripper

9.

Hammer

15.

Reamer (for deburring)

4.

Tape measure

10.

Drill

16.

Vacuum pump (For R410A)

5.

Carpenter’s level

11.

Tube cutter

17.

Manifold valve

6.

Sabre saw or key hole saw

12.

Tube flaring tool

 

 

1-2. Accessories Supplied with Unit Table 1

 

Parts

Figure

Q’ty

Parts

Figure

Q’ty

Parts

Figure

Q’ty

Labels for inter-unit

A B C D

4 each

Cushion rubber

 

4

Reducer

CU-4KE24NBU

1

 

 

 

cable and tube

 

(1/2" 3/8")

CU-4KE31NBU

2

 

 

 

 

 

 

 

 

 

 

 

 

 

Reducer

CU-3KE19NBU

1

 

 

 

 

Packed in the outdoor unit.

(3/8"

1/2")

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-3. Optional Copper Tubing Kit

Copper tubing for connecting the outdoor unit to the indoor unit is available in kits which contain the narrow and wide tubing, fittings and insulation. Consult your nearest sales outlet or air conditioning workshop.

1-4. Type of Copper Tube and Insulation Material

If you wish to purchase these materials separately from a local source, you will need:

1.Deoxidized annealed copper tube for refrigerant tub- ing as detailed in Table 2.

Cut each tube to the appropriate lengths 1' to 1'4" (30 cm to 40 cm) to dampen vibration between units.

Table 2

2.Foamed polyethylene insulation for the specified copper tubes as required to precise length of tubing. Wall thickness of the insulation should be not less than 5/16" (8 mm).

3.Use insulated copper wire for field wiring. Wire size varies with the total length of wiring.

Refer to 5. Wiring Instructions for details.

CAUTION

Check local electrical codes

and regulations before

 

 

 

obtaining wire. Also, check

 

any specified instructions or

 

limitations.

Model

Narrow Tube

Wide Tube

 

 

 

 

Outer Dia.

Thickness

Outer Dia.

Thickness

 

 

 

 

 

 

CS-MKE7NKU, CS-MKE9NKU, CS-MKE12NKU

1/4" (6.35 mm)

0.0314" (0.8 mm)

3/8" (9.52 mm)

0.0314" (0.8 mm)

 

 

 

 

 

CS-MKE18NKU

1/4" (6.35 mm)

0.0314" (0.8 mm)

1/2" (12.70 mm)

0.0314" (0.8 mm)

 

 

 

 

 

CS-MKE24NKU

1/4" (6.35 mm)

0.0314" (0.8 mm)

5/8" (15.88 mm)

0.0393" (1.0 mm)

 

 

 

 

 

CS-MKE9NB4U, CS-MKE12NB4U

1/4" (6.35 mm)

0.0314" (0.8 mm)

3/8" (9.52 mm)

0.0314" (0.8 mm)

 

 

 

 

 

CS-KE18NB4UW

1/4" (6.35 mm)

0.0314" (0.8 mm)

1/2" (12.70 mm)

0.0314" (0.8 mm)

 

 

 

 

 

1-5. Additional Materials Required for Installation

 

 

1.

Refrigeration (armored) tape

3.

Putty

2.

Insulated staples or clamps for connecting wire

4.

Refrigeration lubricant

 

(See local codes.)

5.

Clamps or saddles to secure refrigerant tubing

4

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Contents DC Inverter MULTI-SYSTEM AIR Conditioner Safety Precautions Prohibit Table of Contents Appendix a Wall Mounted Type Semi-Concealed TypeOperating Range Unit Specifications Outdoor Unit CU-3KE19NBUIndoor Unit CS-MKE9NKU × Duct Less Type Rated 230VOutdoor Unit Indoor Unit208V CU-4KE24NBU Running Amperes 10.1 Running Amperes 10.0 11.1 CU-4KE31NBU Running Amperes 12.3 10.3 Running Amperes 12.7 11.4 Major Component Specifications Outdoor UnitOutdoor Unit CU-4KE24NBU Outdoor Unit CU-4KE31NBU Other Component Specifications CU-3KE19NBU CU-4KE24NBU CU-4KE31NBUDimensional Data Unit inchmm 852-0-0010-20400-0 Unit inchmm 852-0-0010-20300-0 Insulation of Refrigerant Tubing Refrigerant Flow DiagramIndoor unit Outdoor unit Valve Narrow tube Curve because it can cause the tube to break or crack Temperature Charts CU-3KE19NBU Temperature ChartsIndoor Unit CS-MKE7NKU × F21 Heating Characteristics Outdoor Unit CU-3KE19NBU Indoor Unit CS-MKE12NKU ×Indoor Unit CS-MKE18NKU × Indoor Unit CS-MKE9NB4U × Outdoor Unit CU-3KE19NBU Indoor Unit CS-MKE12NB4U × Indoor Unit CS-KE12NB4UW × Temperature Charts CU-4KE24NBU 188 Lo fan Hi fan HH fan Outdoor Unit CU-4KE24NBU Indoor Unit CS-MKE12NKU × Indoor Unit CS-MKE18NKU × Indoor Unit CS-MKE24NKU × 23C 73F Current 21C Temp 70F 17C Air Indoor 63F Outdoor Unit CU-4KE24NBU Indoor Unit CS-MKE12NB4U × Indoor Unit CS-KE12NB4UW × Temperature Charts CU-4KE31NBU Wide 362 Pressure 290 High 218 Outdoor air temperature F C 73F 23C Temp Indoor 73F 23C Air Temp 86F 30C Temp Air Indoor 63F Wide 362 Current Cooling Capacity Indoor OutdoorPower Supply 230V Single Phase 60Hz Cooling Capacity CS-MKE12NB4U ×CS-MKE9NKU × CS-KE18NB4UW + CS-MKE12NB4U + CS-MKE12NB4U 30,600 BTU/h CS-MKE9NB4U × Cooling Capacity Low Ambient TC Total Cooling Capacity BTU/h ENT. TEMP. o F o C Ambient TEMP. o F o C 12.8 23,390 23,310 18,570 22,160 24,260 30,760 22,560 28,790 22,730 Heating Capacity TH Total Heating Capacity BTU/hPower Supply 230V Single Phase 60Hz Heating Capacity 29,200 BTU/h 28,400 BTU/h 32,000 BTU/h 000 CFM Electric Wiring Diagrams Outdoor Unit CU-3KE19NBU 8FA2-5251-11700-1Outdoor Unit CU-4KE24NBU 8FA2-5251-11500-1 Outdoor Unit CU-4KE31NBU 8FA2-5251-11300-1 Functions Explanation of FunctionsStop Cool Fluctuation fan Frequency controlFluctuation fan Low Ambient Cooling Operation Clean defrost Protective FunctionsDefrost Detection and Release Non-stop defrostingCurrent Control Description of functionAutomatic frequency control Current controlCompressor Temperature Control Reset conditionsLow Start Current Control at Heat Start-upTroubleshooting Before Calling for Service Precautions before Performing Inspection or RepairLocation of the Error Monitor Lamps Trouble Diagnosis by Error Monitor LampsDisplay of the Error Monitor Lamps Work procedure Check items unit operation Checking the Outdoor SystemChecking the outdoor unit Checking the defrost operationProblems of Each Part and Inspection Points Trouble Diagnosis of Each PartInspection Points for Each Part Electric expansion valve CU-3KE19NBU MV0 MV1 MV2 CU-4KE24NBU CU-4KE31NBUBreaker Branch tubing temperature sensorRefrigerant gas pressure Diagnostic procedure Diagnostic resultsRemedy for symptom 3 to Trouble Diagnosis of Fan MotorCharacteristics of New Refrigerant R410A What is New Refrigerant R410A?Characteristics Components mixing proportionsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionAmount in the charging cylinder is less than 20% ExampleTo prevent the composition R410A from changingWelding leaking points Case Refrigerant is LeakingRecharging When Tubes are Extended Charging Additional RefrigerantRetro-Fitting Existing Systems Use of Existing UnitsPage 852-6-4190-584-00-2 Contents For Outdoor UnitPlease Read Before Starting Fins of the outdoor unit. You may get injured ‡ 8VHWKHIODUHPHWKRGIRUFRQQHFWLQJWXELQJGeneral Installation Site Selection Indoor UnitFor wall-mounted units For ceiling-mounted cassette unitsH1, H2, H3, H4 Connecting indoor unit for CU-3KE19NBU Connecting Indoor UnitsConnecting indoor unit for CU-4KE24NBU 815.88mm Locally purchased Connecting indoor unit for CU-4KE31NBU CS-MKE24NKU Baffle Plate for the Outdoor Unit It is recommended to use baffle platesFront BackAir Intake Baffle Air Discharge BafflePrecautions for installation Outer Dimensions of Outdoor Unit CU-3KE19NBUCU-4KE24NBU CU-4KE31NBUDiagram of Outdoor Unit Installation Never install only a single indoor unitFlaring Procedure with a Flare Tool Installation ProcessUse of the Flaring Method To 0.5 mm Adjust so that the amount of tube Tubing ConnectionsInsulation of Refrigerant Tubing To prevent heat loss and wet floors due to dripping of con For wall-mounted units  For ceiling-mounted cassette unitsAir Purging Finishing the Installation Air Purging with a Vacuum Pump for Test Run External diameter of service port R410A 5/16 Adapter manual, and use the adapter correctlyWhat is pump-down? Pump-down procedure Pump Down If pump-down is not possibleGeneral Precautions on Wiring Wiring InstructionsRecommended Wire Length and Diameter Disconnect switch may be required by national or local codes How to connect wiring to the terminal For Outdoor Unit  For solid core wiring or F-cable For stranded wiring For Indoor UnitWiring Instructions for the Outdoor Unit Indoor unit DIndoor unit B Indoor unit CTest Run Checking tubing and wiringPerforming a test run Connecting a Home Automation Device Installation Check SheetDC1111-0
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CU-3KE19NBU, CU-4KE24NBU, CU-4KE31NBU specifications

The Panasonic CU-4KE24NBU, CU-4KE31NBU, and CU-3KE19NBU are high-efficiency air conditioning units that represent Panasonic's commitment to innovative climate control solutions. These models integrate advanced technologies to deliver superior performance, energy savings, and user comfort, making them ideal for both residential and commercial applications.

The CU-4KE24NBU, a part of the ECOi series, is designed for medium-sized spaces. It boasts an impressive cooling capacity, ensuring optimal temperature regulation. Its inverter technology adjusts the compressor speed according to the needs of the environment, resulting in reduced energy consumption and consistent comfort levels. The unit operates quietly, making it suitable for bedrooms, offices, or other noise-sensitive environments. Additionally, it features a robust air filtration system that improves indoor air quality by removing dust and allergens.

The CU-4KE31NBU offers a slightly higher capacity, making it perfect for larger areas. Like its counterpart, it utilizes inverter technology, which not only enhances energy efficiency but also minimizes wear and tear on the components, leading to a longer lifespan. Its multi-split capability allows for the connection of multiple indoor units to a single outdoor unit, providing flexibility in installation. The CU-4KE31NBU also integrates smart technology that allows users to control the system remotely via smartphones, giving them greater convenience and control over their environment.

For applications requiring a more compact option, the CU-3KE19NBU is an excellent choice. This model balances size and power, offering a competitive cooling capacity that can easily service small to medium-sized rooms. The unit is designed for easy installation and maintenance, featuring a lightweight construction that simplifies handling by technicians. The efficient inverter technology ensures that users benefit from lower energy bills while maintaining a consistent indoor climate.

All three models are equipped with Panasonic’s advanced refrigerants, which contribute to their eco-friendly performance. These refrigerants help reduce greenhouse gas emissions while maintaining high efficiency. Moreover, the units come with built-in diagnostic capabilities, allowing for quick detection of any issues, thus ensuring that the systems operate at peak efficiency throughout their lifespan.

In summary, the Panasonic CU-4KE24NBU, CU-4KE31NBU, and CU-3KE19NBU are exemplary air conditioning solutions that combine cutting-edge technology with user-friendly features, ensuring that they meet the varying needs of today's consumers while promoting energy efficiency and sustainability.