ETA Systems manual Flow Meter FC01-LQ Calorimetric monitoring procedure

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Flow Meter FC01-LQ

1.1 Calorimetric monitoring procedure

The calorimetric measuring procedure is based on the physics of heat dissipation.

A body with a temperature higher than its surroundings supplies a medium flowing past that body with energy in the form of heat. The amount energy supplied is a function of temperature difference Δϑ and mass flow.

The thermal measuring method CTD (Constant-Temperature-Difference) is based on following principle:

The temperature difference Δϑ between the two sensors is kept constant and the mass flow is determined by measuring the calorific power.

Fig. 1 is a schematic diagram of a CTD method based sensor.

Two temperature-sensitive resistors (sensor elements RS and RM) are immersed in the medium. Sensor RM assumes the temperature of the medium ϑM whilst heater resistor RH heats element RS to temperature ϑS. As a function of the medium, the temperature differential Δϑ = ϑS - ϑM is preselected as a reference variable by the CTD control and is kept constant. The required heater current IH is a function of mass flow so that the control variable y of the control can be used for evaluation.

Major benefits of this method are:

Fast response, particularly to sudden flow standstill.

Medium temperature measurement, providing optimum temperature compensation.

Increased safety because the sensor cannot be overheated during flow standstill. The flow rate is determined by mass flow.

RM

 

 

RS

m

medium

RH

 

 

control loop

 

 

Kp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ϑS

Kp

-x

 

 

 

xd

 

Kp,Tn

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Kp

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ϑM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

w

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

m: mass flow

 

 

 

 

 

 

 

 

 

 

 

xd: system deviation

 

 

w: reference variable (Δϑ)

y : control variable

 

 

x : actual value (ϑS-ϑM)

 

IH: heater current

y

y

IH

U

I

fig. 1

2

Description

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Contents Flow Meter FC01-LQ Flow Meter FC01-LQ Table of content Analogue output flow rate ANA OUT Flow Index Appendix IIIFlow Meter FC01-LQ Description Flow Meter FC01-LQ Calorimetric monitoring procedure Flow Meter FC01-LQ System description Two-channel physical isolation, relay change over contact Signal outputsUser interfaces Power supply FilterInstallation Selection of materialStainless steel 1.4571 / Aisi 316 Ti Nickel-based alloy HastelloyFlow Meter FC01-LQ Installation of the monitoring heads InstallationApplication StyleSensoradapter TP Brass or Stainless steel 1.4571/AISI 316 TiBall valve BV-… Monitoring head CSF-11 with adjustable immersion depth MediumMounting instructions for monitoring head CSF-11 Caution Horizontal pipeline20 x D = nominal pipe diameter D 5 x D Electrical connection Locking setMechanical installation Rail-mounted version FC01-LQ-U1Surface mounted version FC01-LQ-FH-U1 Front panel mounted housing FC01-LQ-ST-U1 XV Power supply SgndXTF Keyboard release XSKXAO - Analogue outputs Pin selection for analogue outputs option V1, V2, C1XSK Connection of calorimetric monitoring head type CSx XAS secondary current supplyFC01-LQ Circuit diagram FC01-LQ Version 24 V, transistor outputs NPN FC01-LQElectronic signal processing fig Electrical connection frequency output version FC01-LQ-U1T4Typical circuit example XAS XAOElectromechanical pulse counter fig Xasxao XAHMode Operating systemKeypads M MODE, UP and Down Menu paging Calling a menu optionEntry of numerals Transfer of entriesSwitch-on performance Peak Value MIN Peak Value MAX Last Error TotalisatorOperation and main menu Measuring cycleOperating data Measured valuesBar graph indication TotalizerLast error menu option Last Error Peak values menu option Peak Value MIN / Peak Value MAXMIN Value MAX ValueMain menu Monitoring head data menu option Sensor Code Configuration menu option ConfigurationSelection of monitoring head menu option Sensor Select Limit switch combinations menu option Limit Switches SelectionDisplay menu option Display Select Medium temperature unit menu option TEMP. UnitFlow Meter FC01-LQ Flow rate unit menu option Flow Unit Example Bar graph menu option BargraphZero = Pulse / quantity totalizer unit selected Flow Meter FC01-LQ Pipe diameter menu option Pipe SizeFrequency output menu option Frequency Output Analogue output medium temperature menu option ANA OUT Temp Quitting the configuration menuERR. Bargraph OUT of Range ERR. Bargraph Zero ≥ FSLS1 → F / LS2 → F LS2 on =Flow Meter FC01-LQ Configuration menu Configuration submenus Configuration submenus cont’d Yes Parameter selection menu option Parameters Measuring time menu option MEAS. TimeScaling factor menu option Flowscale Example for onError LS1 OUT of Range Error LS2 OUT of RangeError LS1 On = OFF Error LS2 On = OFFFlow Meter FC01-LQ Parameter selection menu Priority group ErrorsTest and diagnosis Flow Meter FC01-LQ Potential errors Priority groupFlow Meter FC01-LQ Technical data Electrical characteristicsPower supply Ambient conditionsAnalogue outputs Shield ungrounded apply on one side onlySignal outputs Voltage output V1 5 V FSVoltage output V2 10 V FS Current output C1 20 mA FSInductive load with safety circuit AC voltage Transistor outputs DCResistive load Voltage levelInductive load L 100 mH Capacitive load C 20 µFFlow Meter FC01-LQ Metrological data Flow rate measurementMonitoring head CSP- with sensor adapter type TP Monitoring head CSFFailure diagram for water Temperature measurement Electronic control unit FC01-LQFlow Meter FC01-LQ Sensor interface Accessories FC01-LQ-FHFC01-LQ-ST CSP / CSFFlow Meter FC01-LQ Display Select Last Error Limit Switches LS1 OFF LS1 on LS2 OFF LS2 onIndex TEMP. Unit Totalisator Peak Value MAX Peak Value MIN Pipe SizeSensor Code Sensor Select Normal duty Flow Meter FC01-LQ Appendix 2 Menu structure of the FC01-LQ operator dialog

FC01-LQ specifications

ETA Systems FC01-LQ is a sophisticated compact computer designed for various applications in automation, data processing, and embedded systems. Its robust architecture and energy-efficient design make it suitable for both industrial and consumer uses. The FC01-LQ stands out in a crowded field of compact computing devices due to its unique features and advanced technologies.

One of the most notable characteristics of the ETA Systems FC01-LQ is its low power consumption, which is crucial in applications where energy efficiency is paramount. This system leverages advanced power management technologies, allowing it to operate effectively while consuming minimal energy. This is particularly beneficial in environments where maintenance and energy costs are critical factors.

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The compact form factor of the FC01-LQ is another significant advantage. Its small size allows it to fit into tight spaces, making it perfect for embedded systems where real estate is limited. Despite its compact dimensions, it does not compromise on performance, delivering capabilities typically found in larger computer systems.

Built for durability and reliability, the FC01-LQ is designed to withstand harsh environmental conditions. It features a rugged casing that protects it from dust, moisture, and various temperature extremes. This durability ensures that it can operate effectively in industrial settings where equipment may be exposed to challenging conditions.

In summary, ETA Systems FC01-LQ is a powerful, energy-efficient, and compact computer solution that integrates advanced features and technologies. Its versatility makes it suitable for a wide range of applications, from industrial automation to consumer electronics. The combination of performance, adaptability, and durability positions the FC01-LQ as a go-to choice for those seeking a reliable embedded computing solution.