Sterling 822.00292.00 specifications Spare Parts List

Page 56

 

8-3

Spare Parts List

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1250,1500,2000,2500, AND 3000

 

 

600CFM

600CFM

600CFM

600CFM

600CFM

850CFM

850CFM

850CFM

850CFM

850CFM

1000CFM

1000CFM

1000CFM

1000CFM

1000CFM

1250CFM

1250CFM

1250CFM

1250CFM

1250CFM

1500CFM

1500CFM

1500CFM

1500CFM

1500CFM

2000CFM

2000CFM

2000CFM

2500CFM

2500CFM

2500CFM

3000CFM

3000CFM

3000CFM

LARGE DRYER SPARE PARTS LIST 600,850,1000,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

50 HZ 3PH

3PH

60 HZ 3PH

50 HZ 3PH

3PH

60 HZ 3PH

50 HZ 3PH

3PH

60 HZ 3PH

LEVEL 1 ( Electrical Components )

 

 

208V

230V

400V

460V

575V

208V

230V

400V

460V

575V

208V

230V

400V

460V

575V

208V

230V

400V

460V

575V

208V

230V

400V

460V

575V

400V

460V

575V

400V

460V

575V

400V

460V

575V

PART #

SIZE

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0536474

50

Fuse, Process Heater Elements

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0536471

35

Fuse, Regen Heater Elements

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0534846

20

Fuse, Process Blower

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0545343

3.5

Fuse, Regen Blower

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0538001

3.2

Transformer, Control Primary

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0538017

6

Transformer, Control Secondary

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0538005

5

Transformer, Valve Motor Primary

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0534842

10

Transformer, Valve Motor Secondary

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0540997

1

Fuse, Control, PLC

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0540995

0.75

Fuse, Control, Output/Power Supply

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0542207

3

Fuse, Control, Power Supply Out

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEVEL 1 ( Mechanical Components )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PART #

SIZE

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W00015435

 

Dew Point Sensor Insert

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

A0548556

 

Dew Point Sensor

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

A0568271

 

Dew Point Sensor Cable

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

A0566467

 

Valve switch

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

A0570595

 

Process Air Filter 600-850 CFM

 

 

 

1

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0568062

 

Process Air Filter 1000-3000 CFM

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

2

 

 

2

 

 

2

 

A0566531

 

Regeneration Air Filter 600-850 CFM

 

 

 

1

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0572408

 

Regeneration Air Filter 1000-3000 CFM

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

W00018051

 

13X molecular Sieve Desiccant ( 8 X 12 Beads )

 

 

350 Lbs.

 

 

350 Lbs.

 

 

600 Lbs.

 

 

600 Lbs.

 

 

600 Lbs.

 

1200 Lbs.

1200 Lbs.

1200 Lbs.

W00013983

 

High Temperature Gasket (15 Ft Roll)

 

 

2.25 Rolls

 

 

2.25 Rolls

 

 

2.75 Rolls

 

 

3.0 Rolls

 

 

3.0 Rolls

 

4.5 Rolls

4.5 Rolls

4.5 Rolls

A0566564

 

Desiccant Tank Sight Glass

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

4

 

 

4

 

 

4

 

A0572479

 

Desiccant Tank Sight Glass Gasket

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

4

 

 

4

 

 

4

 

A0566676

 

High Temperature Snap Switch.

 

 

 

3

 

 

 

 

3

 

 

 

 

3

 

 

 

 

3

 

 

 

 

3

 

 

 

5

 

 

5

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LARGE DRYER SPARE PARTS LIST 600,850,1000,1250, 1500,2000,2500, AND 3000

LEVEL 2 ( Electrical Components )

PART #

SIZE

Description

A0558000

9A

Contactor, IEC

A0558002

16A

Contactor, IEC

A0558004

32A

Contactor, IEC

A0558040

 

Overload, IEC, 12-32A

A0558079

 

Overload, IEC, 1 - 2.9A

A0569887

 

Overload, IEC, 5 - 15A

A0569895

48A

Relay, Solid State

A0505417

 

Relay, 4PDT, Regeneration T'Couple

A0567058

 

Relay, SPDT

A0554555

*

Circuit Board, Dew Point

A0548556

*

Sensor, Dew Point

LEVEL 2 ( Mechanical Components )

PART #

SIZE

 

Description

A0566544

 

3500

Watts Heater Element 208/220 Volts

A0566547

 

3500

Watts Heater Element 230 Volts

A0566549

 

3500

Watts Heater Element 400 Volts

A0566549

 

3500

Watts Heater Element 460 Volts

A0566549

 

3500

Watts Heater Element 575 Volts

A0566415

 

Heater Element Gasket

A0566682

 

1/4" OD Teflon Tube.

600CFM

600CFM

 

600CFM

600CFM

600CFM

850CFM

850CFM

 

850CFM

850CFM

850CFM

1000CFM

1000CFM

 

1000CFM

1000CFM

1000CFM

1250CFM

1250CFM

 

1250CFM

1250CFM

1250CFM

1500CFM

1500CFM

 

1500CFM

1500CFM

1500CFM

2000CFM

 

2000CFM

2000CFM

2500CFM

 

2500CFM

2500CFM

3000CFM

 

3000CFM

3000CFM

3PH

3PH

 

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

 

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

 

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

 

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

 

50 HZ 3PH

3PH

60 HZ 3PH

50 HZ 3PH

 

3PH

60 HZ 3PH

50 HZ 3PH

 

3PH

60 HZ 3PH

50 HZ 3PH

 

3PH

60 HZ 3PH

208V

230V

 

400V

460V

575V

208V

230V

 

400V

460V

575V

208V

230V

 

400V

460V

575V

208V

230V

 

400V

460V

575V

208V

230V

 

400V

460V

575V

400V

 

460V

575V

400V

 

460V

575V

400V

 

460V

575V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

30

 

 

 

 

 

39

 

 

 

 

 

39

 

 

 

 

 

45

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

30

 

 

 

 

39

 

 

 

 

39

 

 

 

 

45

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

30

 

 

 

 

 

39

 

 

 

 

 

39

 

 

 

 

 

45

 

 

66

 

 

78

 

 

90

 

 

 

 

 

 

21

 

 

 

 

 

30

 

 

 

 

 

39

 

 

 

 

 

39

 

 

 

 

 

45

 

 

 

66

 

 

 

78

 

 

 

90

 

 

 

 

 

 

21

 

 

 

 

 

30

 

 

 

 

 

39

 

 

 

 

 

39

 

 

 

 

 

45

 

 

 

66

 

 

 

78

 

 

 

90

 

 

42

 

 

 

 

60

 

 

 

 

78

 

 

 

 

78

 

 

 

 

90

 

 

 

120

 

 

158

 

 

 

180

 

 

 

18 Feet

 

 

 

18 Feet

 

 

 

18 Feet

 

 

 

18 Feet

 

 

 

18 Feet

 

 

18 Feet

 

18 Feet

 

18 Feet

Large Dehumidifying Dryers

Appendix

56

Image 56
Contents SDA 1000-5100 Large Dehumidifying Dryers With AP0 Controls Shipping Info Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns Table of Contents Operation Dryer Identification Serial Number Tag Technical Assistance Safety Symbols Used in this Manual SafetyHow to Use This Manual Dryer Safety Tags Description Wear Safety Glasses and Work GlovesOperator Responsibility ResponsibilityGeneral Responsibility Maintenance Responsibility Reporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Process/Regeneration Cycle Regeneration CycleSequence of Operation Controller Description Controller Screen DescriptionsElectrical Features Standard FeaturesMechanical Features Process Aftercooler OptionsClosed-Loop Regeneration Material Overdrying Protection Recommended Temperature SettingsProcess Air Dust Collector Mechanical Options Electrical OptionsSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationPage Mechanical Installation Uncrating the EquipmentRigging and Placing Unit Making Electrical ConnectionsChecking for Proper Blower Rotation Checking Blower RotationMaking Dryer/Drying Hopper Process Air Connections Dryer/Drying Hopper Process Air ConnectionsConnecting Aftercooler/Precooler Cooling Water Optional Aftercooler Components & Flow RatesUsing the Drying Hopper Air Trap Drying Hopper Air TrapSwitches Indicator LightsProcess Air Temperature Controller ControlsLit when Control Output 1 is on. The Out1 Lit when Control Output 2 is on. Not usedIndicator Name Description Lights in the Operation Indicator Section whenSetting the Process Air Temperature E5CN Operating ParametersAdjustment Level Indicator Name Description Tuned prior to dryer startupEntering Operating Parameters to Select Modes ON, OFFOptional Setting the High Dew Point AlarmProcess Air Dew Point Display Watlow Operating Parameters Redundant Safety Controller DisplaySetting the Redundant Safety Controller Manf. setting Auto-Tuning the Dryer OperationInitial Start-up Pre-Startup ChecksDryer Operation Procedures Page Material Miser OFF Press + to Enable Alarm Display Messages Auto-Tuning the Dryer Shutting Down the DryerPhotocopy this page for your maintenance records MaintenanceMaintenance Schedule Preventative Maintenance Cleaning or Replacing the Process Air FiltersCleaning or Replacing the Regeneration Filter Calibrating the Dirty Filter AlarmChecking the Dewpoint Control System Replacing the Desiccant Corrective MaintenanceSymptoms of Worn Out Desiccant Desiccant Tower Assembly Replacing the Process Heater Electric DryersProcess Heater Box Assembly Replacing the Regeneration Heater Electric DryersRegeneration Heater Box Assembly Introduction TroubleshootingBasic Troubleshooting Large Dehumidifying Dryers Troubleshooting Alarm Alarm Description Alarm Effect Code AlarmsAlarm Descriptions Using a Platinum Resistance Thermometer Determining Temperature Controller Errors or Sensor ErrorsUsing a Thermocouple Technical Specifications Aftercooler Design SpecificationsAppendix Annex B InformationDrawings and Diagrams Optional dryer dust collector Spare Parts List Level 3 Mechanical Components Dryer Identification Serial Number Tag Located on back of DryerService Department Technical AssistanceParts Department Sales Department

822.00292.00 specifications

Sterling 822.00292.00 is an advanced piece of equipment that stands out in the competitive landscape of modern machinery. Known for its precision engineering and robust performance, this model is particularly favored in industries requiring reliability and efficiency.

One of the main features of the Sterling 822.00292.00 is its high-performance motor, designed to deliver exceptional power while maintaining energy efficiency. This motor is bolstered by advanced cooling technologies that ensure optimal performance during prolonged use. As a result, users can expect minimal downtime and reduced wear and tear, enhancing the lifespan of the equipment.

The device also incorporates cutting-edge digital control systems, which facilitate easy operation and monitoring. This technology allows operators to make real-time adjustments, improving overall workflow and productivity. The user interface is designed with simplicity in mind, making it accessible for both seasoned professionals and newcomers alike.

In terms of construction, the Sterling 822.00292.00 is built with durable materials that withstand harsh working conditions. Its robust frame ensures stability, while the compact design allows for easy integration into various environments, from industrial plants to smaller workshops.

Another noteworthy characteristic of the Sterling 822.00292.00 is its versatility. The machine is designed to handle a wide range of applications, making it suitable for diverse sectors, including manufacturing, automotive, and aerospace. This adaptability is further enhanced by interchangeable components, which allow for customization based on specific operational needs.

Safety is paramount in the design of the Sterling 822.00292.00. The equipment is equipped with multiple safety features, including emergency shut-off systems and protective enclosures. These elements not only safeguard the operators but also contribute to the overall integrity of the machinery, reducing the risk of accidents and ensuring compliance with industry standards.

Furthermore, the Sterling 822.00292.00 is backed by extensive customer support and a comprehensive warranty, highlighting the manufacturer's commitment to quality and customer satisfaction. Users can access a wealth of resources, including manuals and troubleshooting guides, ensuring they can maximize the potential of their investment.

In conclusion, the Sterling 822.00292.00 represents a blend of innovation, reliability, and user-friendliness. With its impressive array of features and technologies, it has become a go-to option for professionals across various industries looking to enhance their operational efficiency.