Pontiac 2001 manual Removal of Damaged Left Front Rail con’t

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Removal of Damaged

Left Front Rail con’t

5.Locate hole (1), on the inboard side of the rail. Measure forward 140 mm (5-1/2 in.) and mark the location. Scribe a straight line on the rail.

6.Measure forward 10 mm (13/32 in.) and scribe a second line. The second line [150 mm (5-29/32 in.)] is the cut location (2).

7.Make certain all three sides are aligned. Cut through three sides of the rail.

8.On the bottom of the damaged rail, scribe a line from the outboard to the inboard cut locations and cut the remainder of the rail (1) from the vehicle.

9.Remove the damaged section of rail.

1

2

150MM

1

(LEFT OUTBOARD)

1-122001 Pontiac Aztek

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Contents Removal Procedure Pontiac AztekInstallation Procedure Radiator Support Replacement Lower Radiator Support Replacement Lower Rail Replacement Upper Rail Replacement Upper Wheelhouse Replacement Front Wheelhouse Replacement Front Rail Sub-Assembly Replacement Front Lower Rail Sub-Assembly Replacement Front Lower Left Front Lower Rail Sectioning Removal of Damaged Left Front RailRemoval of Damaged Left Front Rail con’t Preparing Service Part for Installation Left Front Lower Rail SectioningRight Front Lower Rail Sectioning Removal of Damaged Right Front RailPreparing the Undamaged Portion of the Rail for Installation Door Frame Sectioning-Outer Front Hinge Pillar Door Frame Sectioning-Outer Front Hinge Pillar 25MM 1/2 Door Frame Sectioning-Outer Center Pillar Inner panels or reinforcementsInstallation Procedure Door Frame Sectioning-Outer Center Pillar Door Frame Sectioning-Outer Rear Lock Pillar Door Frame Sectioning-Outer Rear Lock Pillar Door Frame Sectioning-Outer Rear Lock Pillar Door Frame Sectioning-Outer Rocker Sectioning Door Frame Sectioning-Outer Rocker Sectioning Cut the replacement service part 25MM 1 Roof Outer Replacement Installation Procedure Quarter Panel Replacement 50MM 2 Quarter Panel Replacement Installation Procedure Rail Sectioning Rear Rail Sectioning- Rear Rail Sectioning-Rear Installation Procedure con’t Rail Sectioning-Rear Installation Procedure con’t Floor Panel Replacement Floor Panel Replacement Removal Procedure con’t Installation Procedure Floor Panel Replacement Installation Procedure con’t Panel Replacement Rear End Installation Procedure Wheelhouse Replacement Rear Outer Important Prior to refinishing Aztek Plastic Panel Identification Aztek Metal Panel Identification Body Dimensions Engine Compartment Body Measurements UnderbodyFrame Dimensions