Pontiac 2001 manual Installation Procedure

Page 20

Door Frame

Sectioning—Outer

(Center Pillar)

Installation Procedure

1.Cut the replacement Center Pillar in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half times the metal (1) thickness at the sectioning joint.

2.In the Center Pillar, create a 50 mm (2 in.) backing plate (1) from the unused portion of the Door Frame Opening. Trim the backing plate as necessary to fit behind the sectioning joint.

3.In the rocker locations, create a 100 mm (4 in.) backing plate (2) from the unused portion of the door frame opening. Trim the backing plate as necessary to fit behind the sectioning joint.

4.Drill 8 mm (5/16 in.) plug weld holes along the sectioning cut on the remaining original part.

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1-202001 Pontiac Aztek

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Contents Removal Procedure Pontiac AztekInstallation Procedure Radiator Support Replacement Lower Radiator Support Replacement Lower Rail Replacement Upper Rail Replacement Upper Wheelhouse Replacement Front Wheelhouse Replacement Front Rail Sub-Assembly Replacement Front Lower Rail Sub-Assembly Replacement Front Lower Left Front Lower Rail Sectioning Removal of Damaged Left Front RailRemoval of Damaged Left Front Rail con’t Preparing Service Part for Installation Left Front Lower Rail SectioningRight Front Lower Rail Sectioning Removal of Damaged Right Front RailPreparing the Undamaged Portion of the Rail for Installation Door Frame Sectioning-Outer Front Hinge Pillar Door Frame Sectioning-Outer Front Hinge Pillar 25MM 1/2 Door Frame Sectioning-Outer Center Pillar Inner panels or reinforcementsInstallation Procedure Door Frame Sectioning-Outer Center Pillar Door Frame Sectioning-Outer Rear Lock Pillar Door Frame Sectioning-Outer Rear Lock Pillar Door Frame Sectioning-Outer Rear Lock Pillar Door Frame Sectioning-Outer Rocker Sectioning Door Frame Sectioning-Outer Rocker Sectioning Cut the replacement service part 25MM 1 Roof Outer Replacement Installation Procedure Quarter Panel Replacement 50MM 2 Quarter Panel Replacement Installation Procedure Rail Sectioning Rear Rail Sectioning- Rear Rail Sectioning-Rear Installation Procedure con’t Rail Sectioning-Rear Installation Procedure con’t Floor Panel Replacement Floor Panel Replacement Removal Procedure con’t Installation Procedure Floor Panel Replacement Installation Procedure con’t Panel Replacement Rear End Installation Procedure Wheelhouse Replacement Rear Outer Important Prior to refinishing Aztek Plastic Panel Identification Aztek Metal Panel Identification Body Dimensions Engine Compartment Body Measurements UnderbodyFrame Dimensions