Braun dimensions Calibration and Floor Level Adjustment, Fmvss 403/404 Certification Checklist

Page 4

Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 34274 Rev. A

4

Calibration and Floor Level Adjustment

NUVL855RM24 Control Board

5

FMVSS 403/404 Certification Checklist

Visual and Audible

Platform Sense Calibration

1. There must be no weight on platform.

2.

Press hand-held pendant UP switch to raise platform a minimum

 

3" above stow level.

3.

Press and hold control board 50# CAL. button. While pressing

 

the 50# CAL. button, press and hold the hand-held pendant

 

STOW switch (button). The platform will lower to stow level

 

(begin stow function), and then start to raise. Release 50#

 

CAL. button immediately when platform starts to raise from stow

 

level.

4.

After calibration, the LCD screen should read “PF OCCUPIED”

 

whenever there is 50 lbs. or more present on the platform. The

A

K

 

 

J

 

J29

U/D

3

 

2

 

1

HAND-2

HAND-1

SW_1 SW_0

4

 

 

 

R54

B

C

D

 

 

 

 

R57

 

 

 

R55

 

 

L

J37

 

 

Y2

 

I

H

G

 

J30

 

8.

 

3

 

00M

 

2

 

 

R52

1

D/S

R60

 

 

 

R53

 

J22

 

 

 

 

10

5

R61

 

J24

9

2

R68

C4

 

8

3

 

 

 

7

4

 

SVC

J

6

5

 

LIGHT

23

 

 

 

 

 

J25

 

R48

 

 

2

 

 

3

U5

R69

D5

 

MAG_SW

 

D4

 

C6

J13

D3

R76

 

D2

 

R64

 

J27

 

 

R62

D14

R78

U?

INT 2 HI

Lift_Out Floor_SW

 

 

 

 

 

100419-001

 

LCD MODULE

 

 

 

 

 

 

 

REV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CYCLE

 

R42

R77

L UP

L DN

 

 

 

 

C10

 

 

 

R27

 

R41

 

 

 

R58

 

DIAG

R39

C8

 

 

 

 

 

BDN

BUP

R49

 

 

C5

R40

 

 

U15

 

C12

C13

 

 

 

J4

 

100 VHA

100 VHA

 

 

 

 

 

 

L IN

L OUT

R51

 

 

 

Y2

 

 

 

 

 

 

 

8.

R47

R46

 

 

 

 

R21

00M

R45

R44

 

U10

 

C2

R30

 

R37

 

 

 

 

R31

R36

 

 

 

R32

 

 

 

 

 

 

 

R33

 

 

 

 

 

 

R34

R35

 

 

U20

 

R75

C18

 

 

 

J40

 

 

 

 

R26

 

 

 

 

 

 

CFK

R29

50#

 

FL_CL

 

 

R72

220

U11

MP916

 

 

 

 

CAL

Bit_1

.5% R

 

R70

 

 

 

 

Bit_0

 

 

C14

 

 

O

 

 

 

 

 

 

 

C17

 

 

 

C11

 

 

BAR

 

 

 

 

Threshold Warning

Platform

Lighting

Threshold

Area

DOT — Public Use Lift

Public use vehicle manufacturers are responsible for complying with the lift lighting requirements in Fed- eral Motor Vehicle Safety Standard No. 404, Platform Lift Installation in Motor Vehicles (49 CFR 571.404).

50 pound platform sensing is now calibrated.

Ground Sense Calibration

1.Press hand-held pendant DOWN switch to lower platform fully to ground level.

2.While continuing to press the pendant DOWN switch, press and then release the control board O_BAR GND. button.

3.Release the pendant DOWN switch.Ground level sensing is now calibrated.

Outer Barrier Occupied Calibration

1.Press hand-held pendant DOWN switch to lower platform fully to ground level.

2.Once outer barrier is fully unfolded (ramp position), release the pendant DOWN switch.

3.Press and hold the control board O_BAR GND. button. While holding O_BAR GND. button, press hand-held pendant UP switch to raise the outer barrier. Be sure to release O_BAR GND. button when outer barrier reaches approximately half full up (vertical) position.

4.After calibration, the LCD screen should read “OUT-BAR OCCU- PIED” whenever there is weight present on the outer barrier.

 

 

1

 

 

 

 

 

 

 

K10

 

 

K7

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LO

 

RL11

 

 

 

RL11

 

 

 

 

 

 

 

J32

J36

 

J6

 

 

 

 

 

J39

 

J38

 

4

 

J47

 

 

J45

 

 

 

 

 

 

3 2

3 2

 

MAT

 

 

 

 

 

 

 

 

 

 

 

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J35

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

D16

D17

 

 

 

 

 

J10

J11

 

J9

J8

PWR

 

 

 

 

 

 

 

 

 

D11

 

D12

 

 

 

 

 

 

 

 

 

 

 

 

D13

 

 

 

 

 

 

 

C19

C23

 

 

 

U2

 

 

 

D10

 

 

 

J15

220 35A

220 35A

J14

J16

J17

 

J5

D7

 

 

 

 

 

 

 

 

 

 

D8

 

 

 

 

 

 

 

 

J20

 

J19

 

J21

 

D6

D9

 

 

 

 

 

 

 

LIGHTS

 

ALARM

 

 

PUMP

 

B - UP

B - DN

L - OUT

L - IN

 

 

 

 

R32

 

 

 

 

 

 

 

 

 

1001

 

 

 

 

1001

R33

 

 

 

 

 

 

 

 

 

 

 

 

R34

 

1001

 

 

 

 

 

 

 

 

 

 

 

 

 

R35

 

 

 

 

 

 

 

 

 

 

 

 

1001

 

 

 

 

 

 

 

 

 

 

 

 

1001

 

 

 

 

 

 

 

J4

 

C18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R26

 

 

 

 

 

 

 

 

 

 

 

 

6C9

 

2400

 

 

 

 

 

 

 

 

 

 

 

 

CFK

 

R29

 

 

 

50#

 

 

 

 

 

FL_CL

 

 

220

 

 

 

 

 

 

 

 

 

 

 

 

 

2051

 

 

 

CAL

 

 

 

U11

 

Bit_1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bit_0

 

 

 

 

 

 

 

 

O

 

 

V104

 

 

 

 

 

 

 

 

 

 

 

 

 

C17

 

 

 

 

 

 

 

 

 

 

 

BAR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K10

 

 

 

 

K7

RL1

50# CAL

O_BAR GROUND

Button

LVL Button

Inner

Roll Stop

Dual

Outer Barrier

Platform

Floor Level Switch

The Floor Level switch stops upward travel of the platform during the Up function (activated by the torque tube-mounted Floor Level cam). Position the lift platform 1" above floor level using the manual operation system (detailed on opposite side of this sheet). Loosen the clamp securing the torque tube-mounted Floor Level cam. Rotate the cam until the Floor Level switch is activated (cam depresses switch).

Note: Check the floor level position of the platform and the inner roll stop after powering the pump. Hydraulic pressure may affect platform height slightly. Fine tuning adjustment (tweaking) of the Floor Level switch may be required.

The inner roll stop must rest properly on the vehicle floor when the lift is deployed. Adjust the inner roll stop only if necessary (refer to the service manual).

Floor Level Cam

Floor Level Switch

 

 

 

 

Torque Tube

Cam depressing switch.

The operations listed below must be functionally verified.

Vehicle movement is prevented unless the lift door is closed, ensuring the lift is stowed.

Lift operation shall be prevented unless the vehicle is stopped and vehicle movement is prevented.

The platform will not fold/stow if occupied.

The inner roll stop will not raise if occupied.

Verify platform lighting when lift is deployed and pendant illumination when lift is powered.

The outer barrier will not raise if occupied.

A visual and audible warning will activate if the threshold area is occupied when the platform is at least one inch below floor level.

Platform movement is prohibited beyond the posi- tion where the inner roll stop is fully deployed (up).

Lift platform movement shall be interrupted unless the outer barrier is deployed (up).

34274 Rev. A

Image 4
Contents DOT Public Use Lift Nhtsa Vehicle Physical Requirements Locate Lift Mounting BracketsDoor Lift Housing Jam Nuts Flat Washer Lift Clamp Secure LiftAll-Thread Mounting Stud Mounting BracketElectrical, Hydraulic and Interlock Calibration and Floor Level Adjustment Fmvss 403/404 Certification ChecklistFloor Level Switch Ground Sense CalibrationPress the UP switch until Level and both outer barriersUnfold fully ramp position Passenger from platformReverse order of procedures Fold tall yellow outer barrier Lift latch handle DownLower latch handle Lift latch handle Deploy / Stow handrail Lower latch handle750 CyclesAdjustments and Diagnostics
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