Giant P200A operating instructions Pumpsystemmalfunction

Page 12

PUMPSYSTEMMALFUNCTION

MALFUNCTION

CAUSE

REMEDY

The Pressure and/or

Worn packing seals

Replace packing seals

theDeliveryDrops

Brokenvalvespring

Replacespring

 

Beltslippage

Tighten or Replace belt

 

Worn or Damaged nozzle

Replacenozzle

 

Fouleddischargevalve

Cleanvalveassembly

 

Fouledinletstrainer

Cleanstrainer

 

Worn or Damaged hose

Repair/Replacehose

 

Worn or Plugged relief valve on pump

Clean,Reset,andReplacewornparts

 

Cavitation

Check suction lines on inlet of

 

 

pumpforrestrictions

 

Unloader

Check for proper operation

 

 

 

Water in crankcase

Highhumidity

Reduceoilchangeinterval

 

Worn seals

Replaceseals

 

 

 

Noisy Operation Wornbearings

Cavitation

Replacebearings,Refillcrankcase oilwithrecommendedlubricant Checkinletlinesforrestrictions and/orproper sizing

Rough/Pulsating Wornpacking

Operationwith Inletrestriction

Pressure Drop

Accumulatorpressure

Unloader

Cavitation

Replacepacking

Check system for stoppage, air leaks,correctlysizedinletplumbing to pump

Recharge/Replaceaccumulator Check for proper operation Checkinletlinesforrestrictions and/or proper size

Pressure Drop at

Restricteddischargeplumbing

Re-sizedischargeplumbingto

Gun

 

flow rate of pump

 

 

 

ExcessiveLeakage

Wornplungers

Replaceplungers

 

Wornpacking/seals

Adjust or Replace packing seals

 

Excessivevacuum

Reducesuctionvacuum

 

Crackedplungers

Replaceplungers

 

Inlet pressure too high

Reduceinletpressure

 

 

 

HighCrankcase

Wrong Grade of oil

Giant oil is recommended

Temperature

Improper amount of oil in crankcase

Adjust oil level to proper amount

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Contents Series P200A Installation Instructions Important Operating ConditionsSpecifications P217A Horsepower RequirementsModel P217A P218A Horsepower Requirements Model P218AP219A Horsepower Requirements Model P219AP220A Horsepower Requirements Model P220AP221A Horsepower Requirements Model P221AExploded View P200A Series P200A Series Parts List Partno Description QTYP223A Horsepower Requirements Model P223AP200A Series Torque Specifications P200A Series Repair KitsPumpsystemmalfunction Repair Instructions P200A Series Reassembly sequence of the P200A series pump P200A Dimensions inches Giant Industries Limited Warranty