Greenheck Fan 474118 installation manual Routine Maintenance, Coil Maintenance

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Routine Maintenance

caution

Use caution when removing access panels or other unit components, especially while standing on a ladder or other potentially unsteady base. Access panels and unit components can be heavy and serious injury may occur.

Once the unit has been put into operation, a routine maintenance program should be set up to preserve reliability and performance. Items to be included in this program are:

Internal Filter

Check for cleanliness. Replace if required.

Door Seal

Check if intact and pliable.

Coil Maintenance

Check for cleanliness (coil and drain pan).

Winterizing Coils

Drain. Fill with antifreeze. Drain.

Coil Maintenance:

Cleaning

Coils should be kept clean to maintain maximum performance. For operation at its highest efficiency, the coil should be cleaned often during periods

of high cooling demand or when dirty conditions prevail. Power should be disconnected and locked out and motors should be covered to insure that no moisture penetrates into the windings causing motor failure if applicable. Remove large debris from the coils and straighten fins before cleaning. Clean coils with cold water and detergent or with one of the commercially available chemical coil cleaners. Rinse coils thoroughly after cleaning. For coils with fragile fins or high fin density, foaming chemical sprays and washes air available. Many coil cleaners contain harsh chemicals, so they must be used with caution by qualified personnel only. Care must be taken not to damage the coils. FINS ARE SHARP! Use caution when working with coils.

caution

Do not use acidic chemical coil cleaners. Do not use alkaline chemical coil cleaners that, after mixing, have a ph value greater than 8.5 without also using an aluminum corrosion inhibitor in the cleaning solution. Failure to follow these guidelines or the manufacturer’s instructions for use of cleaning chemicals could result in damage to the unit.

Fin Straightening

Coil fins may have been bent during shipping or servicing, and should be straightened to maintain maximum heat transfer. Reduction of the effective coil surface will correspondingly reduce coil capacity. Always check fin appearance after any handling of the coil and after any servicing is done near the coils. Fin combs are sized according to number of fins per inch of the coil. For relatively small bends that require only minor repair, other tools may be used to evenly space the fins. Be careful not to damage the coils.

Winterizing Coils

During any extended down time, all water should be drained from the coil. The coil should then be thoroughly flushed with a glycol solution to prevent freeze damage.

Filters

Filters upstream of the coil should be checked regularly for dirtiness and clogging. If the filters are dirty, they should be replaced. It is important that the coils stay clean to maintain maximum heat transfer capability.

Drain Pan

Drain pans may contain moisture; therefore, algae and other organisms will grow due to airborne spores and bacteria. Scheduled cleaning is necessary to prevent build-up from clogging the drain. Drain pans should also be kept clean to prevent growth of bacteria and the spread of disease.

WARNING

Biological Hazard! All drain pans and coils should be cleaned on a regular schedule by qualified personnel to prevent the growth of bacteria.

Vektor ERS-MD Energy Recovery Plenum Laboratory Exhaust 11

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Contents General Safety Information Installation, Operation and Maintenance ManualHandling Inspection and Maintenance during StorageReceiving UnpackingUnit Identification Table of ContentsTop view InstallationUnit Weights ERS Plenum Section Only Cabinet Weight Size Height LbsPlenum Service Clearances and Access Locations Gasketing InstallationVektor Riser Installation Set the Vektor fan bypass air plenumDuct Connections Plenum Side Inlet Duct DimensionDuct Connections Plenum Bottom Inlet Opening Coils Installation of Water Coil Piping Water Coil Installation Recommendations Drain TrapExternal Pipe Connection Filter ReplacementCoil Installation Checklist Vapor Tight Lights Optional AccessoriesVektor Field Coating Touch-up Procedure for Scratched Areas Dirty Filter Sensor Magnehelic GaugeCoil Maintenance Routine MaintenanceCabinet Minimum Clearance Size Inches ServiceWarranty Maintenance Log Coil Change Out Procedure