Lincoln Electric SVM141-A service manual Figure F.18 Transformer Connections

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F-56

F-56

TROUBLESHOOTING & REPAIR

MAIN TRANSFORMER AND OUTPUT CHOKE ASSEMBLY

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REMOVAL AND REPLACEMENT (continued)

FIGURE F.18 – TRANSFORMER CONNECTIONS

CHOKE

GLASTIC CHOKE

LEAD

BAFFLES

LEFT SIDE

 

INTERNAL

LIFT BAIL

PANEL

BAFFLE

 

SCREW (1)

 

TRANSFORMER

SCREW (2)

MOUNTING

STUD (4)

H1 PRIMARY LEAD

 

CONNECTION AT

 

INPUT LINE SWITCH

 

(LOCATION)

 

GLASTIC RECONNECT PANEL (LEFT SIDE)

TRANSFORMER PRIMARY LEADS - CONNECTION POINTS

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10.Using the 7/16” wrench, disconnect the transformer primary leads from the recon- nect studs. See the Wiring Diagram and Figure F.18. Label the leads for reassembly.

11.Using the 5/16” nut driver, remove the one screw from the lower front corner of the glas- tic reconnect panel.

12.Remove the H1 capacitor lead from the capacitor terminal.

13.Using the 5/16” nut driver, remove the four screws from the glastic choke baffles.

14.Remove the glastic reconnect panel by lifting up on the choke baffle and sliding the recon- nect panel away from the machine. (Clear all leads.)

15.Clear the glastic choke baffle and associated leads for transformer removal.

16.With the 3/8” wrench, disconnect the H1 pri- mary lead from the input line switch.

17.Using the 1/2” wrench, disconnect the choke lead from the polarity switch. See the Wiring Diagram and Figure F.19. Label for reassembly.

18.Using the 1/2” wrench, disconnect the X1 transformer secondary lead from the polarity switch. Label for reassembly. See Figure F.19.

19.Using the 3/8” nut driver, remove the screw holding the left side internal panel to the metal lift bail baffle. See Figure F.18.

SQUARE WAVE TIG 275

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Contents Safety Depends on You Square Wave TIGSafety Square Wave TIGElectric Shock can kill ARC Rays can burnFumes and Gases can be dangerous Cylinder may explode if damaged IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Square Wave TIGSafety Precautions Input Supply Connections Figure A.1Input Reconnect Procedure Return to Section TOC To Section TOCUser Supplied Connectors Output ConnectionsWork Cable Connection Table A.1TIG Torch Connection Cylinder could explode if damagedTWIST-MATE Adapter for LA-9 and LA-17 TIG Torch TWIST-MATE Adapter for LW-18 and LW-20 TIG TorchCompleted Assembly Square Wave TIG Table of Contents Operation Section Operation Electric Shock can killFumes and Gases can be dangerous Welding Sparks can cause fire or explosionDesign Features Advantages General DescriptionRecommended Processes and Equipment Welding Capability LimitationsControls and Settings Figure B.1 Control PanelWelding Operation TIG WeldingTIG Welding Guidelines Twist Mate ElectrodeTIG Welding Sequence of Operation 2-Step TIG Mode Table B.2 Recommended Polarity Settings for TIG WeldingTIG Welding Sequence of Operation 4-Step TIG Mode Advanced TIG Welding Features Hand and Foot Amptrol OperationAC Wave Balance and Auto Balance Auxiliary Power Stick WeldingHertz Domestic Machines 50/60 Hertz European MachinesSquare Wave TIG Table of Contents Accessories Section C-1Section C-1Accessories Included with Machine Optional AccessoriesK963-1, -2 Hand Amptrol Table of Contents Maintenance Section Maintenance Routine and Periodic MaintenanceOverload Protection Component Location and Access Spark GAP ASSEMBLY, High Voltage TransformerControl PC Board Display PC BOARD, ARC STARTER/BYPASS PC BoardFigure D.2 Major Component Locations Table of Contents Theory of Operation Section Input Power Circuit Theory of OperationOutput Rectification Control Board and Feedback Figure E.3 Output RECTIFICATION, Control Board and FeedbackHigh Voltage / High Frequency Circuit Figure E.4 High Voltage / High Frequency CircuitDC Welding Output Figure E.5 DC Welding OutputAC Welding Output Figure E.7 AC Welding OutputSCR Operation Figure E.9 SCR OperationProtective Circuits Thermal ProtectionOverload Protection Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuideDisable Procedure High Voltage / High Frequency can damage test equipmentPC Board Troubleshooting Procedures PC Board can be damaged by static electricityTroubleshooting Guide Observe Safety GuidelinesDetailed in the beginning of this manual Perform the SCR Bridge Test Troubleshooting & Repair Connections Troubleshooting Guide Troubleshooting & Repair TIG Welding Problems Electric Shock Can KillTroubleshooting & Repair To Technical Specifications Stick Welding Problems Function Problems 15F-15Function Problems Installation Troubleshooting & Repair High Frequency Circuit Disable Procedure Test DescriptionMaterials Needed High Frequency Circuit Disable Procedure ProcedureT1 Main Transformer Test Test Procedure T1 Main Transformer TestReplace the case side covers Test Points Primary WINDINGS1GAS Water Solenoid Test GAS Water Solenoid Test Figure F.3 GAS Solenoid LocationStatic SCR Test Static SCR Test Figure F.4 Plug J1 Location on Control BoardAssembly Removal and Replacement Active SCR Test DescriptionActive SCR Test Figure F.6 Plug J1 Location on Control BoardFigure F.7 Active SCR Test Setup SCR Bridge Assembly Removal and Replacement AC TIG Mode Scope SettingsNormal Open Circuit Voltage Waveform DC TIG Mode AC Stick Mode DC Stick Mode Typical Output Voltage Waveform Machine Loaded Machine Loaded to 255 AmpsAT 30 VAC Machine Loaded to 275 Amps AT 31 VDCAC Stick Mode DC Stick Mode 50 V/Div High Voltage Transformer Removal Replacement Replacement Removal ProcedureHigh Voltage Transformer Removal Replacement Procedure Figure F.10 High Voltage Transformer Mounting InsulatorsSCR Bridge Assembly Removal and Replacement SCR Bridge Assembly Removal and Replacement Using the 3/8 nut driver, remove the caseFigure F.13 SCR Bridge Connections Refer to Figures F.11 F.13 Polarity Switch Removal and Replacement Polarity Switch Removal and Replacement Allen Screw Control Knobs Polarity Switch HandlePOS Micro Switch Leads Square Wave TIG 253Figure F.16 Polarity Switch Wiring Diagram Replacement Procedure For Steps 9--17, see Figure F.15 and F.16Description Main Transformer and Output Choke Assembly Removal and ReplacementFigure F.18 Transformer Connections Figure F.19 Polarity Switch Connections Choke NEG POS Micro Switch LeadsReassembly Procedure Refer to Figures F.17 F.19Minimum Acceptable Output Voltage AT Maximum Output Setting Retest After RepairInput Idle Amps Open Circuit VoltagesSquare Wave TIG Section G Wiring Diagram L10747Electrical TIGDiagram L10747-2 SquarewaveElectrical Diagrams Control Board Schematic G3358-1Control Board Schematic G3358-2 OCI4 TRI3 MT2Display Board Schematic L10768 Return to Section Return to Section TOC To Section TOCBypass Display Board Layout L10770-1 L10770-17-24-98XXX Bypass Board Layout L10121-1 10G-10Square Wave TIG

SVM141-A specifications

The Lincoln Electric SVM141-A is a cutting-edge solution designed for operators requiring precision, efficiency, and versatility in their welding applications. This machine is known for its compact form but robust feature set, making it an ideal choice for both professional welders and industrial applications.

One of the standout features of the SVM141-A is its advanced inverter technology. This innovation allows for a stable arc, providing consistent results even under varying conditions. The machine minimizes power consumption, making it energy-efficient without compromising performance. The inverter technology also supports a wider input voltage range, making the SVM141-A suitable for use in diverse environments and job sites.

Another key characteristic is its multi-process capability. The SVM141-A supports MIG, stick, and TIG welding processes, providing flexibility for various welding tasks. This versatility enables operators to tackle different materials, including mild steel, stainless steel, and aluminum, making it a valuable tool for numerous projects.

The user-friendly interface of the SVM141-A includes an intuitive digital display, which allows welders to adjust settings with ease. This feature is crucial for ensuring the right configurations for specific welding tasks, reducing the chances of errors and enhancing the overall finish of welds.

Safety is also a priority with the Lincoln Electric SVM141-A. It comes with built-in safety features such as overheat protection and automatic shutdown, ensuring operator safety and equipment longevity. The machine's lightweight design enhances portability, allowing it to be used in various workspaces with ease.

Durability is another hallmark of the SVM141-A. Constructed with high-quality materials, the machine is designed to withstand the rigors of demanding work environments. This ensures reliability over time, providing consistent performance even under heavy use.

In summary, the Lincoln Electric SVM141-A is a versatile, efficient, and user-friendly welding machine that appeals to a wide range of users. Its advanced inverter technology, multi-process capabilities, safety features, and durable construction make it a strong contender in the welding market, suitable for both professionals and hobbyists alike. Whether it’s for light fabrication, repairs, or industrial welding tasks, the SVM141-A meets diverse needs with precision and reliability.
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