Lincoln Electric SVM141-A service manual Input Supply Connections, Figure A.1

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A-4

A-4

INSTALLATION

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1.Keep the welder power supply lines as short as possible and enclose as much of them as possible in rigid metallic conduit or equivalent shielding for a distance of 50 feet (15.2m). There should be good electrical contact between this conduit and the welder case ground. Both ends of the conduit should be connected to a driven ground and the entire length should be continuous.

2.Keep the work and electrode leads as short as possible and as close together as possible. Lengths should not exceed 25 ft (7.6m). Tape the leads together when practical.

3.Be sure the torch and work cable rubber coverings are free of cuts and cracks that allow high frequen- cy leakage. Cables with high natural rubber con- tent, such as Lincoln Stable-Arc® better resist high frequency leakage than neoprene and other syn- thetic rubber insulated cables.

4.Keep the torch in good repair and all connections tight to reduce high frequency leakage.

5.The work piece must be connected to an earth ground close to the work clamp, using one of the following methods:

a)A metal underground water pipe in direct con- tact with the earth for ten feet or more.

b)A 3/4” (19mm) galvanized pipe or a 5/8” (16mm) solid galvanized iron, steel or copper rod driven at least eight feet into the ground.

The ground should be securely made and the ground- ing cable should be as short as possible using cable of the same size as the work cable, or larger. Grounding to the building frame electrical conduit or a long pipe system can result in re-radiation, effectively making these members radiating antennas. (This is not recom- mended).

6.Keep all access panels and covers securely in place.

7.All electrical conductors within 50 ft (15.2m) of the welder should be enclosed in grounded rigid metal- lic conduit or equivalent shielding. Flexible helical- ly-wrapped metallic conduit is generally not suit- able.

8.When the welder is enclosed in a metal building, the metal building should be connected to several good earth driven electrical grounds (as in 5 (b) above) around the periphery of the building.

Failure to observe these recommended installation procedures can cause radio or TV and electronic equipment interference problems and result in unsatis- factory welding performance resulting from lost high frequency power.

INPUT SUPPLY CONNECTIONS

Be sure the voltage, phase, and frequency of the input power is as specified on the rating plate, located on the rear of the machine.

See Figure A.1 for the location of the rating plate, the entry hole, and the reconnect panel.

FIGURE A.1

5

1

 

2

 

3

4

1.

Input Entry

4.

220V Receptacle & Breaker

2.

Rating Plate

 

(50/60 HZ. Machines Only.)

3.

115V Receptacle & Breaker

5.

Gas Input Fitting

 

 

(60 HZ. Machines only)

 

 

 

Remove the right case side to reveal the reconnect panel. Welder supply line entry provision is in the case rear panel. Entry is through a 1.4 inch (36 mm) diam- eter hole in the case back.

All connections should be made in accordance with all local codes and national electrical codes. Installation by a qualified electrician is recommended.

1.Connect the terminal marked (at the base of the welder below the reconnect panel) to an earth ground.

2.Connect the imput leads to terminals marked L1 (U) and L2 (V) on the reconnect panel. Use a single phase line or one phase of a two or three phase line.

SQUARE WAVE TIG 275

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Contents Safety Depends on You Square Wave TIGSafety Square Wave TIGARC Rays can burn Electric Shock can killFumes and Gases can be dangerous Cylinder may explode if damaged IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Square Wave TIGSafety Precautions Input Supply Connections Figure A.1Input Reconnect Procedure Return to Section TOC To Section TOCWork Cable Connection User Supplied ConnectorsOutput Connections Table A.1TIG Torch Connection Cylinder could explode if damagedTWIST-MATE Adapter for LA-9 and LA-17 TIG Torch TWIST-MATE Adapter for LW-18 and LW-20 TIG TorchCompleted Assembly Square Wave TIG Table of Contents Operation Section Fumes and Gases can be dangerous OperationElectric Shock can kill Welding Sparks can cause fire or explosionGeneral Description Design Features AdvantagesRecommended Processes and Equipment Welding Capability LimitationsControls and Settings Figure B.1 Control PanelTIG Welding Guidelines Welding OperationTIG Welding Twist Mate ElectrodeTable B.2 Recommended Polarity Settings for TIG Welding TIG Welding Sequence of Operation 2-Step TIG ModeTIG Welding Sequence of Operation 4-Step TIG Mode Hand and Foot Amptrol Operation Advanced TIG Welding FeaturesAC Wave Balance and Auto Balance Hertz Domestic Machines Auxiliary PowerStick Welding 50/60 Hertz European MachinesSquare Wave TIG Table of Contents Accessories Section C-1Section C-1Optional Accessories Accessories Included with MachineK963-1, -2 Hand Amptrol Table of Contents Maintenance Section Routine and Periodic Maintenance MaintenanceOverload Protection Control PC Board Component Location and AccessSpark GAP ASSEMBLY, High Voltage Transformer Display PC BOARD, ARC STARTER/BYPASS PC BoardFigure D.2 Major Component Locations Table of Contents Theory of Operation Section Input Power Circuit Theory of OperationOutput Rectification Control Board and Feedback Figure E.3 Output RECTIFICATION, Control Board and FeedbackHigh Voltage / High Frequency Circuit Figure E.4 High Voltage / High Frequency CircuitDC Welding Output Figure E.5 DC Welding OutputAC Welding Output Figure E.7 AC Welding OutputSCR Operation Figure E.9 SCR OperationThermal Protection Protective CircuitsOverload Protection Table of Contents Troubleshooting & Repair Section Disable Procedure Troubleshooting & RepairHOW to USE Troubleshooting Guide High Voltage / High Frequency can damage test equipmentPC Board Troubleshooting Procedures PC Board can be damaged by static electricityObserve Safety Guidelines Troubleshooting GuideDetailed in the beginning of this manual Perform the SCR Bridge Test Troubleshooting & Repair Connections Troubleshooting Guide Troubleshooting & Repair TIG Welding Problems Electric Shock Can KillTroubleshooting & Repair To Technical Specifications Stick Welding Problems Function Problems 15F-15Function Problems Installation Troubleshooting & Repair Test Description High Frequency Circuit Disable ProcedureMaterials Needed High Frequency Circuit Disable Procedure ProcedureT1 Main Transformer Test Test Procedure T1 Main Transformer TestReplace the case side covers Test Points Primary WINDINGS1GAS Water Solenoid Test GAS Water Solenoid Test Figure F.3 GAS Solenoid LocationStatic SCR Test Static SCR Test Figure F.4 Plug J1 Location on Control BoardAssembly Removal and Replacement Active SCR Test DescriptionActive SCR Test Figure F.6 Plug J1 Location on Control BoardFigure F.7 Active SCR Test Setup SCR Bridge Assembly Removal and Replacement Scope Settings AC TIG ModeNormal Open Circuit Voltage Waveform DC TIG Mode AC Stick Mode DC Stick Mode Machine Loaded to 255 Amps Typical Output Voltage Waveform Machine LoadedAT 30 VAC Machine Loaded to 275 Amps AT 31 VDCAC Stick Mode DC Stick Mode 50 V/Div High Voltage Transformer Removal Replacement Removal Procedure ReplacementHigh Voltage Transformer Removal Replacement Procedure Figure F.10 High Voltage Transformer Mounting InsulatorsSCR Bridge Assembly Removal and Replacement SCR Bridge Assembly Removal and Replacement Using the 3/8 nut driver, remove the caseFigure F.13 SCR Bridge Connections Refer to Figures F.11 F.13 Polarity Switch Removal and Replacement Polarity Switch Removal and Replacement Allen Screw Control Knobs Polarity Switch HandlePOS Micro Switch Leads Square Wave TIG 253Figure F.16 Polarity Switch Wiring Diagram Replacement Procedure For Steps 9--17, see Figure F.15 and F.16Description Main Transformer and Output Choke Assembly Removal and ReplacementFigure F.18 Transformer Connections Figure F.19 Polarity Switch Connections Choke NEG POS Micro Switch LeadsReassembly Procedure Refer to Figures F.17 F.19Input Idle Amps Minimum Acceptable Output Voltage AT Maximum Output SettingRetest After Repair Open Circuit VoltagesSquare Wave TIG Section G Electrical WiringDiagram L10747 TIGDiagram L10747-2 SquarewaveElectrical Diagrams Control Board Schematic G3358-1Control Board Schematic G3358-2 OCI4 TRI3 MT2Display Board Schematic L10768 Return to Section Return to Section TOC To Section TOCBypass Display Board Layout L10770-1 L10770-17-24-98XXX Bypass Board Layout L10121-1 10G-10Square Wave TIG

SVM141-A specifications

The Lincoln Electric SVM141-A is a cutting-edge solution designed for operators requiring precision, efficiency, and versatility in their welding applications. This machine is known for its compact form but robust feature set, making it an ideal choice for both professional welders and industrial applications.

One of the standout features of the SVM141-A is its advanced inverter technology. This innovation allows for a stable arc, providing consistent results even under varying conditions. The machine minimizes power consumption, making it energy-efficient without compromising performance. The inverter technology also supports a wider input voltage range, making the SVM141-A suitable for use in diverse environments and job sites.

Another key characteristic is its multi-process capability. The SVM141-A supports MIG, stick, and TIG welding processes, providing flexibility for various welding tasks. This versatility enables operators to tackle different materials, including mild steel, stainless steel, and aluminum, making it a valuable tool for numerous projects.

The user-friendly interface of the SVM141-A includes an intuitive digital display, which allows welders to adjust settings with ease. This feature is crucial for ensuring the right configurations for specific welding tasks, reducing the chances of errors and enhancing the overall finish of welds.

Safety is also a priority with the Lincoln Electric SVM141-A. It comes with built-in safety features such as overheat protection and automatic shutdown, ensuring operator safety and equipment longevity. The machine's lightweight design enhances portability, allowing it to be used in various workspaces with ease.

Durability is another hallmark of the SVM141-A. Constructed with high-quality materials, the machine is designed to withstand the rigors of demanding work environments. This ensures reliability over time, providing consistent performance even under heavy use.

In summary, the Lincoln Electric SVM141-A is a versatile, efficient, and user-friendly welding machine that appeals to a wide range of users. Its advanced inverter technology, multi-process capabilities, safety features, and durable construction make it a strong contender in the welding market, suitable for both professionals and hobbyists alike. Whether it’s for light fabrication, repairs, or industrial welding tasks, the SVM141-A meets diverse needs with precision and reliability.