Lincoln Electric SVM141-A service manual Cylinder may explode if damaged, Iii

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SAFETY

 

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WELDING SPARKS can cause fire or explosion.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot

materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

Away from areas where they may be struck or subjected to physical damage.

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.

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Mar ‘95

SQUARE WAVE TIG 275

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Contents Safety Depends on You Square Wave TIGSafety Square Wave TIGARC Rays can burn Electric Shock can killFumes and Gases can be dangerous Cylinder may explode if damaged IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Square Wave TIGSafety Precautions Input Supply Connections Figure A.1Input Reconnect Procedure Return to Section TOC To Section TOCUser Supplied Connectors Output ConnectionsWork Cable Connection Table A.1TIG Torch Connection Cylinder could explode if damagedTWIST-MATE Adapter for LA-9 and LA-17 TIG Torch TWIST-MATE Adapter for LW-18 and LW-20 TIG TorchCompleted Assembly Square Wave TIG Table of Contents Operation Section Operation Electric Shock can killFumes and Gases can be dangerous Welding Sparks can cause fire or explosionGeneral Description Design Features AdvantagesRecommended Processes and Equipment Welding Capability LimitationsControls and Settings Figure B.1 Control PanelWelding Operation TIG WeldingTIG Welding Guidelines Twist Mate ElectrodeTable B.2 Recommended Polarity Settings for TIG Welding TIG Welding Sequence of Operation 2-Step TIG ModeTIG Welding Sequence of Operation 4-Step TIG Mode Hand and Foot Amptrol Operation Advanced TIG Welding FeaturesAC Wave Balance and Auto Balance Auxiliary Power Stick WeldingHertz Domestic Machines 50/60 Hertz European MachinesSquare Wave TIG Table of Contents Accessories Section C-1Section C-1Optional Accessories Accessories Included with MachineK963-1, -2 Hand Amptrol Table of Contents Maintenance Section Routine and Periodic Maintenance MaintenanceOverload Protection Component Location and Access Spark GAP ASSEMBLY, High Voltage TransformerControl PC Board Display PC BOARD, ARC STARTER/BYPASS PC BoardFigure D.2 Major Component Locations Table of Contents Theory of Operation Section Input Power Circuit Theory of OperationOutput Rectification Control Board and Feedback Figure E.3 Output RECTIFICATION, Control Board and FeedbackHigh Voltage / High Frequency Circuit Figure E.4 High Voltage / High Frequency CircuitDC Welding Output Figure E.5 DC Welding OutputAC Welding Output Figure E.7 AC Welding OutputSCR Operation Figure E.9 SCR OperationThermal Protection Protective CircuitsOverload Protection Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuideDisable Procedure High Voltage / High Frequency can damage test equipmentPC Board Troubleshooting Procedures PC Board can be damaged by static electricityObserve Safety Guidelines Troubleshooting GuideDetailed in the beginning of this manual Perform the SCR Bridge Test Troubleshooting & Repair Connections Troubleshooting Guide Troubleshooting & Repair TIG Welding Problems Electric Shock Can KillTroubleshooting & Repair To Technical Specifications Stick Welding Problems Function Problems 15F-15Function Problems Installation Troubleshooting & Repair Test Description High Frequency Circuit Disable ProcedureMaterials Needed High Frequency Circuit Disable Procedure ProcedureT1 Main Transformer Test Test Procedure T1 Main Transformer TestReplace the case side covers Test Points Primary WINDINGS1GAS Water Solenoid Test GAS Water Solenoid Test Figure F.3 GAS Solenoid LocationStatic SCR Test Static SCR Test Figure F.4 Plug J1 Location on Control BoardAssembly Removal and Replacement Active SCR Test DescriptionActive SCR Test Figure F.6 Plug J1 Location on Control BoardFigure F.7 Active SCR Test Setup SCR Bridge Assembly Removal and Replacement Scope Settings AC TIG ModeNormal Open Circuit Voltage Waveform DC TIG Mode AC Stick Mode DC Stick Mode Machine Loaded to 255 Amps Typical Output Voltage Waveform Machine LoadedAT 30 VAC Machine Loaded to 275 Amps AT 31 VDCAC Stick Mode DC Stick Mode 50 V/Div High Voltage Transformer Removal Replacement Removal Procedure ReplacementHigh Voltage Transformer Removal Replacement Procedure Figure F.10 High Voltage Transformer Mounting InsulatorsSCR Bridge Assembly Removal and Replacement SCR Bridge Assembly Removal and Replacement Using the 3/8 nut driver, remove the caseFigure F.13 SCR Bridge Connections Refer to Figures F.11 F.13 Polarity Switch Removal and Replacement Polarity Switch Removal and Replacement Allen Screw Control Knobs Polarity Switch HandlePOS Micro Switch Leads Square Wave TIG 253Figure F.16 Polarity Switch Wiring Diagram Replacement Procedure For Steps 9--17, see Figure F.15 and F.16Description Main Transformer and Output Choke Assembly Removal and ReplacementFigure F.18 Transformer Connections Figure F.19 Polarity Switch Connections Choke NEG POS Micro Switch LeadsReassembly Procedure Refer to Figures F.17 F.19Minimum Acceptable Output Voltage AT Maximum Output Setting Retest After RepairInput Idle Amps Open Circuit VoltagesSquare Wave TIG Section G Wiring Diagram L10747Electrical TIGDiagram L10747-2 SquarewaveElectrical Diagrams Control Board Schematic G3358-1Control Board Schematic G3358-2 OCI4 TRI3 MT2Display Board Schematic L10768 Return to Section Return to Section TOC To Section TOCBypass Display Board Layout L10770-1 L10770-17-24-98XXX Bypass Board Layout L10121-1 10G-10Square Wave TIG

SVM141-A specifications

The Lincoln Electric SVM141-A is a cutting-edge solution designed for operators requiring precision, efficiency, and versatility in their welding applications. This machine is known for its compact form but robust feature set, making it an ideal choice for both professional welders and industrial applications.

One of the standout features of the SVM141-A is its advanced inverter technology. This innovation allows for a stable arc, providing consistent results even under varying conditions. The machine minimizes power consumption, making it energy-efficient without compromising performance. The inverter technology also supports a wider input voltage range, making the SVM141-A suitable for use in diverse environments and job sites.

Another key characteristic is its multi-process capability. The SVM141-A supports MIG, stick, and TIG welding processes, providing flexibility for various welding tasks. This versatility enables operators to tackle different materials, including mild steel, stainless steel, and aluminum, making it a valuable tool for numerous projects.

The user-friendly interface of the SVM141-A includes an intuitive digital display, which allows welders to adjust settings with ease. This feature is crucial for ensuring the right configurations for specific welding tasks, reducing the chances of errors and enhancing the overall finish of welds.

Safety is also a priority with the Lincoln Electric SVM141-A. It comes with built-in safety features such as overheat protection and automatic shutdown, ensuring operator safety and equipment longevity. The machine's lightweight design enhances portability, allowing it to be used in various workspaces with ease.

Durability is another hallmark of the SVM141-A. Constructed with high-quality materials, the machine is designed to withstand the rigors of demanding work environments. This ensures reliability over time, providing consistent performance even under heavy use.

In summary, the Lincoln Electric SVM141-A is a versatile, efficient, and user-friendly welding machine that appeals to a wide range of users. Its advanced inverter technology, multi-process capabilities, safety features, and durable construction make it a strong contender in the welding market, suitable for both professionals and hobbyists alike. Whether it’s for light fabrication, repairs, or industrial welding tasks, the SVM141-A meets diverse needs with precision and reliability.