Lincoln Electric IM-939A Routine Maintenance, Periodic Maintenance, Calibration Specification

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D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Do not operate with covers removed.

Turn off power source before installing or servicing.

Do not touch electrically hot parts.

Turn the input power to the welding power source off at the fuse box before working in the terminal strip.

Only qualified personnel should install, use or service this equipment.

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ROUTINE MAINTENANCE

Check weld cables, control cables and gas hoses for cuts.

Clean and tighten all weld terminals.

PERIODIC MAINTENANCE

Clean drive rolls and inner wire guide and replace if worn.

Blow out or vacuum the inside of the feeder.

CALIBRATION SPECIFICATION

The voltmeter and flow meter are not calibrated and are for reference purposes only.

Voltmeter Validation, Across the Arc Analog Meter Models

Tools required:

DC voltmeter reference standard

Constant voltage DC welding power source with adjustable no-load voltage (DC-400, V-350, CV-400 or equivalent).

To verify the analog voltmeter accuracy:

1.Turn power OFF.

2.Connect the LN25 PRO EXTREME to the constant voltage DC welding power source. The work lead of the LN25 PRO EXTREME must be connected to the work terminal of the power source.

3.Connect the reference voltmeter between the brass block of the LN25 PRO EXTREME and the work lead.

4.Turn power ON.

5.Energize the output circuit of the power source. Adjust the power source output to 20±1 VDC as measured on the reference meter.

6.Verify that LN25 PRO EXTREME voltmeter reads between 19 and 21 volts.

If the voltmeter reading is out of range, check for loose connections or replace the voltmeter. There is no calibration adjustment for the LN25 PRO EXTREME voltmeter.

LN-25 PRO EXTREME

Image 29 Contents
LN-25 PRO Extreme LN-25 PRO Extreme SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Technical Specifications LN25 PRO K2613-3 InstallationLocation Safety PrecautionsHigh Frequency Protection Weld Cable SizeBuild UP of Shielding GAS MAY Harm Health or Kill Cable ConnectionsShielding GAS Connection Changing the GUN Receiver Bushing Wire Drive ConfigurationProcedure to Install Drive Rolls and Wire Guides GUN Connection Pressure ARM AdjustmentLoading Spools of Wire Across the ARC SET-UPS Power Source to LN25 PRO Extreme Cable Connection DiagramsFigure A.7 Figure A.9 Operation Safety PrecautionsGeneral Description Analog Voltmeter Figure B.1 DescriptionWire Feed Speed, CV Operation Wire Feed Speed KnobPolarity LED Figure B.2 LN-25 PRO Extreme Internal ControlsCold Feed Pushbutton CV/CC SwitchFigure B-3 Constant Current Wire WeldingRear Controls GAS Purge Pushbutton POWER-UP SequenceFactory Installed Equipment AccessoriesWire Type Electrode Size KP KIT Drive Roll KitsAccessories Accessories K1500-5 Gun Receiver Bushing compatible Routine Maintenance MaintenancePeriodic Maintenance Calibration SpecificationBoard LN-25 PRO Extreme CoverHOW to USE Troubleshooting Guide TroubleshootingDigital Display Models Error Codes Output Problems Troubleshooting Diagrams Diagrams Dimension Print LN-25 PRO Extreme LN-25 PRO Extreme Precaucion Warnung
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