Lincoln Electric IM693 manual Output Problems

Page 24

E-2

TROUBLESHOOTING

 

E-2

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

Major Physical or Electrical

 

 

1.

Contact your Local Lincoln

 

 

Damage is Evident

 

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

 

There is no wire feed or open cir-

 

 

1

The gun trigger or cable may be

 

 

cuit voltage when the gun trigger is

 

 

 

faulty. Check or replace gun

 

 

pulled. Input power is applied to

 

 

 

assembly.

 

 

POWER MIG 200.

 

 

2.

The thermal protection circuit

 

 

 

 

 

 

may be activated. If this is the

 

 

 

 

 

 

case allowing the machine to

 

 

 

 

 

 

cool will clear the error condition.

 

 

 

 

 

3.

Make sure input voltage is cor-

 

 

 

 

 

 

rect and matches nameplate rat-

 

 

 

 

 

 

ing and reconnect panel configu-

 

 

 

 

 

 

ration.

 

 

 

 

 

4.

If spool gun option kit is in

 

 

 

 

 

 

stalled, check to see that it is set

 

 

 

 

 

 

to “Normal” if pulling the gun trig-

 

 

 

 

 

 

ger associated with built in feed-

 

 

 

 

 

 

er, and “Spool Gun” if pulling

 

 

 

 

 

 

spool gun trigger.

 

 

 

 

 

 

 

 

 

Output voltage and wire feed is pre-

 

 

1.

Remove gun assembly from

 

 

sent when gun trigger is not pulled

 

 

 

machine. If problem is solved

 

 

(not activated).

 

 

 

gun assembly is faulty. Repair or

 

 

 

 

 

 

replace.

 

 

 

 

 

2.

If problem persists when gun

 

 

 

 

 

 

assembly is removed from

 

 

 

 

 

 

machine then the problem is

 

 

 

 

 

 

within the POWER MIG 200.

 

 

 

 

 

 

 

 

 

Machine output is low. Welds are

 

 

1.

Check input voltage. Make sure

 

 

“cold”, weld bead is rounded or

 

 

 

input voltage matches name-

 

 

bumped up demonstrating poor

 

 

 

plate rating and reconnect panel

 

 

wetting into plate.

 

 

 

configuration.

 

 

 

 

 

2.

Make sure settings for wire feed

 

 

 

 

 

 

speed and voltage are correct

 

 

 

 

 

 

for process being used.

 

 

 

 

 

3.

Make sure output polarity is cor-

 

 

 

 

 

 

rect for process being used.

 

 

 

 

 

4.

Check welding cables and gun

 

 

 

 

 

 

assembly for loose or faulty con-

 

 

 

 

 

 

nections.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED COURSE OF ACTION

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

POWER MIG 200

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Contents Power MIG Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Master Table of Contents for ALL Sections Master Table of Contents for ALL Sections Installation Technical Specifications Power MIGSafety Precautions Uncrating the Power MIGInput POWER, Grounding and Connection Diagrams LocationOutput Polarity Connections Figure A.1 Dual Voltage Machine Input ConnectionsGUN and Cable Installation Shielding GASCylinder may explode if damaged Operation Wear eye, ear and body protec- tionWire Drive Roll Wire Size Conversion PartsProduct Description Recommended Processes and EquipmentProcedure for Changing Drive and Idle Roll Sets Wire Reel Loading READI-REELS, Spools or CoilsTo Start the Welder Feeding Wire Electrode Idle Roll Pressure SettingMaking a Weld Avoiding Wire Feeding Problems Wire Feed Overload ProtectionFAN Control Input Line Voltage VariationsAccessories Drive Roll KitsK363P READI-REEL Adapter Dual Cylinder Mounting KIT K1702-1Accessories Maintenance Liner Removal and REPLACE- Ment Table D.1GUN Handle Disassembly English Metric Description SizeTroubleshooting HOW to USE Troubleshooting GuideOutput Problems Authorized Field Service Facility Contact your local LincolnGAS Flow Problems Power MIG 200 208/230V Dimension Print M19231How To Read Shop Drawings $700.00Precaucion Warnung

IM693 specifications

Lincoln Electric IM693 is a cutting-edge multiprocess welding machine designed to cater to the needs of both industrial and commercial applications. Renowned for its versatility, this machine can perform MIG, TIG, and stick welding, making it an ideal choice for fabricators and manufacturers looking for a single solution for varied welding processes.

One of the standout features of the IM693 is its advanced inverter technology. This technology significantly enhances the efficiency of the welding process by reducing energy consumption while maximizing output. The inverter design allows for a more compact and lightweight unit compared to traditional transformers, making it easier to transport and maneuver in work environments.

The machine’s user-friendly interface is another compelling characteristic. It is equipped with a large, intuitive digital display that allows operators to quickly adjust settings for specific applications. The system is designed to provide real-time feedback on welding parameters, ensuring consistent and high-quality welds. This feature is particularly beneficial for both novice and experienced welders, facilitating a smoother workflow.

Additionally, Lincoln Electric IM693 incorporates advanced arc control technologies such as Soft Start and Auto Set features. Soft Start allows for a gradual ramp-up of the welding current, which minimizes spatter and leads to cleaner welds. The Auto Set feature intelligently adjusts the welder's settings based on the material type and thickness, taking the guesswork out of the welding process and improving overall efficiency.

The IM693 supports a wide range of input voltages, allowing for operation in various regions without the need for additional equipment. This flexibility makes it suitable for numerous applications, ranging from automotive repair to heavy machinery fabrication.

Safety is paramount in industrial settings, and the Lincoln Electric IM693 does not compromise on this front. It is equipped with several safety features such as thermal overload protection, which prevents machine damage from overheating, and a sturdy casing that protects vital components from dust and debris.

In summary, Lincoln Electric IM693 is a robust, versatile, and technologically advanced welding machine that meets the demands of modern welding applications. Its combination of inverter technology, user-friendly features, and safety measures makes it an excellent choice for professionals looking to achieve high-quality results with maximum efficiency.