WIRING DIAGRAM - SQUARE WAVE TIG 175 PRO (208/ 230/ 1/ 60)
VOLTAGE RECONNECTION
230 VOLT CONNECTION (AS SHOWN)
H1 and H3 TO POWER SWITCH.
H2 NOT CONNECTED; INSULATE.
208 VOLT CONNECTION
H1 and H2 TO POWER SWITCH.
H3 NOT CONNECTED: INSULATE.
C1 AND C2 MUST ALWAYS BE CONNECTED ACROSS POWER SWITCH.
INPUT PLUG
H2
H3 | H1 |
|
|
C1 C2
POWER
SWITCH
L2 L1
W 221
R 222
220
SCR1
G1 217
SCR2
X2
115VAC
FAN
H3 (230V)
H2 (208V)
H1 |
|
| |
209 | W X3 | S | |
| 18VAC | ||
| F | ||
210 | B X4 | ||
| |||
201 | W X5 |
| |
| 18VAC |
| |
204 | W X6 |
| |
230 | B X7 |
| |
| 115VAC |
| |
232 | B X8 |
|
T1
SX1
78VAC
FX2
G2
L1 |
POLARITY SWITCH MICRO SWITCH |
TO GROUND PER |
|
NATIONAL ELECTRICAL CODE | SCR HEATSINK |
| THERMOSTAT |
L2
218
(+)
G3
SCR3
| AC | OPEN | ||
| DC+ | CLOSED | ||
FRONT GANG | DC- | CLOSED | ||
D | REAR GANG | |||
|
| H | S2A NO | |
E | A | NC | ||
|
SQUARE WAVE TIG 175 PRO
CHOKE
THERMOSTAT
| (+) |
|
| |
G4 216 220 G3 G2 218 G1 217 | 222R | 221W |
|
|
314 |
313
J1J2
J3
312
244
311
242
J4
241
233
275
231
276
243
277
TOROID
| POWER "ON" LIGHT |
231 | W |
233 | PL1 |
| |
| CURRENT CONTROL |
| R1 |
277
276
275
STICK
|
| S3 |
243 |
| MODE SWITCH |
|
| |
|
| ( STICK - CLOSED |
244 |
| TIG - OPEN ) |
|
|
TIG
THERMAL LIGHT
216
G4
SCR4
D1
F | G |
|
|
C |
| 311 | 312 |
POS |
| ||
B | X1 |
|
|
S2 |
|
|
|
POLARITY | (REAR VIEW, |
|
|
SWITCH |
|
| |
SHOWN IN AC POSITION) |
| ||
|
| ||
R2 |
|
|
|
B | B |
|
|
| C1,C2 | ||
| C3 | HIGH VOLTAGE CAPACITOR, .0015/12kV | |
BYPASS/ | C4 | PHASE SHIFT CAPACITOR 15uF/250VAC | |
STABILIZER | D1 | FREE WHEELING DIODE | |
PC BOARD | L1 | OUTPUT INDUCTOR (CHOKE) | |
| L2 | ||
| L3,L4 | ||
| PL1 | POWER "ON" LIGHT, 115VAC | |
| R1 | CURRENT CONTROL POTENTIOMETER 10K | |
| R2 | HOLDING RESISTOR 50/100 | |
| R3 | PHASE SHIFT RESISTOR 200/100 | |
| S2A | MICROSWITCH ON POLARITY SWITCH |
CONTROL PC BOARD
J6 | E |
| D |
241 | Y | - |
+ |
|
242TL1
A | A |
S
115VAC T3
F
L3
SPARK
GAP
L4
C3
| SCR1,2,3,4 | MAIN SCRs |
|
| SV1 | GAS SOLENOID, 115VAC | |
T4 | T1 | MAIN TRANSFORMER | |
T3 | HIGH VOLTAGE TRANSFORMER | ||
| T4 | ||
| TL1 | THERMAL LIGHT, LED | |
| LEAD COLORING CODE: | COMPONENT VALUE |
WIRING DIAGRAM
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| J5 | F |
|
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|
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| C |
|
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| A |
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| B |
236 | 201 | 204 | 235 | 234 | 238 | 232 | 230 | 210 | 209 |
|
B | B |
|
C | C |
|
D | D |
|
E | E | 10K |
F | F | AT MINIMUM |
|
237
R3 C4
236B
ARC STARTER AS’BLY
| UNITS: | ||
| RESISTORS: | ||
| OHMS/WATTS | ||
| CAPACITORS: | ||
|
| MFD/VOLTS | |
ELECTRODE | WORK |
|
|
| REMOTE | REMOTE TM | OR | TIG |
GAS VALVE | RECEPTACLE | AMPTROL |
| PULSER |
238
SV1 236 236A
234 235
236A
CONNECTOR PIN NUMBERS: | ||||
|
|
|
| EXAMPLE: THIS IS PIN 7 |
1 | 2 | 3 | 7 | 0F CONNECTOR J4 |
8 |
| J4 | 14 |
|
|
| LATCH |
| |
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| |
VIEW OF CONNECTOR ON PC BOARD | ||||
ELECTRICAL SYMBOLS PER E1537. | ||||
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NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..