Lincoln Electric IM10006 manual Green LED ON, Yellow, Your local Authorized Field Service Facility

Page 19

E-2

TROUBLESHOOTING

E-2

 

Observe all Safety Guidelines detailed throughout this manual

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

GREEN LED OFF, Fan not operat-

1.

Plug unit into 115V outlet.

ing. No Input Power.

 

 

 

 

2.

Reset Breaker.

 

 

 

GREEN LED ON, YELLOW

1. Make sure the unit has not been

Overtemperature / under pressure

 

operated beyond duty cycle limits.

LED ON. Unit is overheated.

 

 

 

 

2.

Air Flow obstructed.

 

 

 

GREEN LED ON, YELLOW Over

1. Air not connected or pressure too

temperature / under pressure LED

 

low. Check source for at least

blinks. No air flow in purge or pre-

 

72.5 PSI (5 Bar) during purge or

flow.

 

pre-flow, adjust air pressure to 65

 

 

 

PSI (4.5 Bar).

 

 

2.

Air filter or air line blocked, torch

 

 

 

blocked. Replace filter cartridge.

 

 

 

Check that air line and torch leads

 

 

 

are free of twists and kinks.

 

 

 

 

GREEN LED ON, YELLOW Over

1.

Shield cup not properly installed

temperature / under pressure LED

 

on torch. Check that shield cup is

OFF, no air flow when torch switch

 

fully seated against torch.

pressed.

 

 

 

 

2.

Faulty Torch Switch or Parts

 

 

 

Assembly in torch holder. Refer to

 

 

 

“Operations Section” (Torch

 

 

 

Consumable Parts).

 

 

3.

Faulty Main PC Board Repair /

 

 

 

Replace Power Supply.

 

 

 

 

GREEN LED ON, YELLOW Over

1.

Faulty torch parts. Inspect torch

temperature / under pressure LED

 

parts and replace if necessary.

OFF. Air flows, Pilot arc does not

 

 

start.

2.

Faulty main PC Board. Repair /

 

 

 

replace.

 

 

 

Torch has pilot arc but does not cut.

1. Work lead not connected. Make

 

 

 

sure work lead is connected

 

 

 

securely to bare metal.

 

 

2.

AC input power too low. Use

 

 

 

shortest distance to breaker panel

 

 

 

possible.

 

 

3.

Faulty Main PC Board.

 

 

 

Repair/Replace.

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact

your local Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PLASMA 20

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Contents Plasma Plasma Cutting or Gouging can be hazardous SafetyElectric and Magnetic Fields Cylinder may explode if damagedPage Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Circuit Breaker InstallationTechnical Specifications Plasma VoltageTilting Safety Precautions Electric Shock can KillSelect Proper Location StackingConnection to Ground Cable Compressed AIR or GAS Input ConnectionTorch Connection Operation Safety PrecautionsDescription Cutting Capability Design Features AdvantagesControls and Settings User ResponsibilityChecking AIR Quality Cutting OperationsCutting with a Hand Torch Torch AT 30 0 Angle Pilot ARC Discussion Operating FaultsTorch Consumable Parts Selection Routine Maintenance Maintenance Periodic Maintenance Compressed AIR Filter Do not use solvents to clean the filter use soapy water onlyHOW to USE Troubleshooting Guide TroubleshootingGreen LED ON, Yellow Your local Authorized Field Service FacilityDiagrams Plasma Precaucion Warnung