Lincoln Electric CV320-I operating instructions General Assembly AP-80-C.1, Description Qty

Page 15

AP-80-C.1

Operative: 2/7/99

Supercedes: 18/6/97

General Assembly AP-80-C.1

When ordering parts quote AP-80-C-1, Machine Serial & Code Numbers, Part Description and Item Number.

Item

 

Part No.

Description

Qty.

1

2

1

 

AT3070-3

Connector Block

1

X

X

2

 

AM3423

Contactor SC35

1

X

X

3

 

AL2494-1

Main Transformer Assembly 415V

1

X

 

 

 

AL2494-2

Main Transformer Assembly 380V

1

 

X

4

 

 

Sleeving

2

X

X

6

 

AM3388-1

Rotary Switch 8 Pos.

1

X

X

7

 

AM3388-2

Rotary Switch 5 Pos.

1

X

X

8

 

 

Cotton Tape 25.4mm wide

3.0m

X

X

9

 

AM3275-1

Choke Assembly

1

X

X

10

 

T7028-226

Insulation Tube

2

X

X

 

 

AT2882

Insulation Washer

6

X

X

11

 

AL2480

Rectifier

1

X

X

13

 

AL2527

Liftbale Welded Assembly

1

X

X

14

 

S12934

Cover Seal

1

X

X

15

 

AS4525-2

Resistor & Tag Strip Assembly

1

X

X

 

 

AT3425-5

Blind Rivet 552˝ dia. x 516˝

1

X

X

16

 

G2017R

Case Side Right

1

X

X

17

 

AS4070

4˝ dia. Swivel Castor

2

X

X

18

 

AS4071-1

8˝ Wheel

2

X

X

 

 

AT2876

Push Nut

2

X

X

19

 

AS4303

Input Lead

1

X

X

 

 

T9639-1

Box Connector

1

X

X

20

 

AT2980-2

Cable Tie

3

X

X

21

 

AL2530

Case Rear Assembly

1

X

X

22

 

AS4407-3

Amphenol & Lead Assembly 3m

1

X

X

 

 

T9639-2

Box Connector

1

X

X

 

 

AL2651-1

Cable Assy 10m (Code 1535 only)

1

X

X

23

 

AG1358

Gas Bottle & Wire Feeder Support

1

X

X

24

 

AG1365

Base Welded Assembly

1

X

X

26

 

PT0051

Auxiliary Transformer 415V

1

X

 

 

 

PT0053

Auxiliary Transformer 380V

1

 

X

27

 

AM3040B108

Cable - Rect. (-) to Choke

1

X

X

28

 

AM3040B107

Cable - Rect. (+) to Shunt

1

X

X

29

 

L7699R

Roof

1

X

X

30

 

AL2524

Front panel Assembly

1

X

X

32

 

G2018R

Case Side-Left

1

X

X

33

 

G2017R

Case Side Right

1

X

X

 

 

 

 

 

 

 

NOTE: All screws and bolts listed in FSS release 288

Item

Part No.

Description

Qty.

1

2

34

M6819-4A

Fan

1

X

X

 

 

Loctite #262

1.0mL

X

X

35

M7468-2

Fan Motor

1

X

X

36

M15562F

Fan Motor Bracket

1

X

X

 

 

 

Items Not shown

 

 

 

 

 

 

 

 

 

36

AT2980-2

Cable Tie

9

X

X

37

T12068-1

Insulating Splice

6

X

X

38

AS4453-2

Resistor/Diode & Lead Assembly

1

X

X

39

 

Multi-Lead /41/41B

1

X

X

40

 

Lead /4

1

X

X

41

 

Lead Earth

1

X

X

42

 

Lead /44

1

X

X

43

 

Lead /43A

1

X

X

44

 

Lead /L1B

1

X

X

45

 

Lead /L1A

1

X

X

46

 

Lead /L2A

1

X

X

47

 

Lead /L3A

1

X

X

48

 

Lead /L1

1

X

X

49

 

Lead /L2

1

X

X

50

 

Lead /L3

1

X

X

51

 

Lead L3B

1

X

X

 

 

 

 

 

 

52

 

Sleeving-Aux. Tran. Leads to Fan

1

X

X

53

 

Sleeving-Aux. Tran. to Front Panel

1

X

X

54

 

Sleeving-Aux. Tran./Fan to Contactor

1

X

X

55

 

Sleeving-Contactor to Rotary.SW.1

1

X

X

56

AP80

Wiring Diagram

1

X

X

57

AS4244

Warning Decal

1

X

X

 

 

 

 

 

 

58

AT3378

Warning Decal

1

X

X

59

 

Input Decal Typed

1

X

X

60

AS3234

Warning Tag - Input Connection

1

X

X

 

AT2980-2

Cable Tie

1

X

X

61

AL1369-115

Literature Envelope

1

X

X

62

K476-9

Magnum FM400 12ft Mig Gun

1

X

X

63

801E30LKAR21

Argon Regulator Flowmeter 30L/min

1

X

X

 

 

 

 

 

 

64

AS4092-5

Ground cable assembly

1

X

X

65

AS4050-1

Gas Hose assembly

1

X

X

 

 

 

 

 

 

66

AT3873

Chain

1

X

X

67

AT4069

Liftbale Washer

1

X

X

[NC]

 

12˝

UNC. x 12˝ Hex. Hd. Screw

1

X

X

 

 

12˝

UNC. Hex. Nut.

1

X

X

 

 

12˝

UNC. Springwasher

1

X

X

 

 

516˝

UNC. x 34˝ Hex. Hd. Screw

4

X

X

 

 

516˝

UNC. Hex. Nut

4

X

X

 

 

516˝

dia. Flatwasher

4

X

X

 

 

516˝

dia. Springwasher

4

X

X

68

 

Plastic Bag 9˝ x 12˝

1

X

X

69

 

Staple

3

X

X

70

KA1389

LN21

1

X

X

71

 

Plastic Bag

1

X

X

72

 

Pallet

1

X

X

IMA 574B

CV320-I

Page 15

 

 

 

Image 15
Contents Subsidiary CV320-IElectric Shock can kill Cylinder may explode if WELDING, EMF and Pacemakers Minimising ExposureWelders with Pacemakers Introduction Installation and UseMaintenance of the Welding Equipment ConformanceProduct Description InstallationOutput Polarity Connection Gun and CableOperating Instructions Welding Thermal Overload Protection Safety Precautions Routine MaintenanceCable Cleaning GeneralProblem Possible Cause Troubleshooting GuideProblem Possible Cause What To Do Ground Test Procedure for CV320-IMachine Code Wire Size Solid Wire Cored WireAluminium Wire Parts List AP-80 General Assembly AP-80-C Description Qty General Assembly AP-80-C.1Description Control Panel AP-80-DWiring Diagram CV320-I LN21 Wire Feeder Parts List AP-68 Ref AG1346A General Assembly AP-68-CRef AG1346B General Assembly AP-68-C.1Wiring Diagram LN21 Item Part No Description Magnum Fastmate Guns AP-202-GMagnum Gun Replacement Parts AP-202-G.1 Industry Lincoln Ref No Qty Magnum Replacement PartsIndustry Lincoln Ref No Qty Mm Inches Industry Lincoln Ref No Qty InchesIndustry Lincoln Size Ref No Qty Mm Inches Industry Lincoln Wire Size Ref No Qty Mm InchesTelephone Fax 02 International Ph +61 2 Fax +61 2 Warranty

CV320-I specifications

The Lincoln Electric CV320-I is a versatile and robust constant voltage power source designed primarily for semi-automatic and automatic welding applications. This machine is widely appreciated for its reliability, efficiency, and cutting-edge technologies, making it a preferred choice in various industrial settings.

One of the standout features of the CV320-I is its advanced inverter technology. This innovative design allows for a more lightweight and compact machine while maintaining high performance levels. The inverter technology improves energy efficiency, resulting in lower operational costs over time. Moreover, its compact size makes transportation and handling easier, especially in job site scenarios where space is at a premium.

Another significant characteristic of the CV320-I is its arc stability. Equipped with sophisticated control circuitry, the machine delivers a consistent arc throughout the welding process. This leads to improved weld quality, reduced spatter, and a cleaner finish. The machine also features a wide voltage range, accommodating various welding processes such as MIG and TIG welding, making it versatile for different applications.

The CV320-I offers impressive output ratings, providing the power needed for heavy-duty tasks. It delivers excellent performance with a duty cycle suitable for continuous use, allowing operators to work longer without interruptions. Additionally, it includes quick disconnects for easy setup and breakdown, enhancing productivity.

Another crucial aspect of the CV320-I is its user-friendly interface. The control panel is intuitively designed, featuring clearly labeled knobs and settings that allow even novice operators to adjust parameters with ease. This simplicity enhances efficiency on the shop floor, reducing downtime associated with complicated setups.

The machine also offers a range of safety features, such as thermal overload protection and output voltage sensing, to ensure both operator safety and equipment longevity. The durable construction and high-quality components further contribute to the machine's ruggedness and reliability in various industrial environments.

In summary, the Lincoln Electric CV320-I is an exceptional welding power source that combines innovative technology, user-friendly design, and robust performance. Its inverter technology, arc stability, and safety features make it an ideal choice for demanding welding applications, ensuring satisfactory results for professionals in the field.